Originates from a European pharmaceutical leader in contract
development and manufacturing (CDMO).
Includes:
304 s/s platforms and stairs
The MGW-1 used process mixer is designed for preparing alcohol,
alcohol-based or water-based solutions, storing them, and maintaining
the temperature of the medium at the level necessary for further
processing.
Working Description:
Milfor is currently a part of Schwarte Processing – a brand of the
HF FoodTech Group
Web: abc.schwarte-processing.com
The device is made to ATEX standard and can operate zone classified as
explosion-hazard zone standard Z1 and Z2.
The mixer is designed as a vertical cylindrical tank with a working
capacity of 1000L and an internal diameter of 1100mm, ellipsoidal
bottom.
The tank is a welded, double-shell structure made of 316L stainless
steel (components in contact with the product) and 304 (components not
in contact with the product).
The device is equipped with a pressurized heating jacket placed on the
tank sidewall, enabling heating or maintaining the product
temperature.
Water with a permissible pressure of 0.1 MPa will be used as the
medium in the heating space.
50 mm thick Irpur E 33 polyurethane foam was used to insulate the
mixer.
Technical Information:
Tank Working Volume: 1000 litre
Total Tank Volume: 1200 litre
Working Pressure: Hydrostatic MPa
Permissible Pressure in the Heating Jacket: 0.1 MPa
Total Tank Weight (without Raw Material): 370kg
Inner Diameter: 1100mm
Outer Diameter: 1216mm
Total Height: 2470mm
Mixer Power: 1.1 kW
Mixer Speed: 50 to 350 (l/min)
Floor Space Requirement 3600mm x 2700mm
Equipped With:
-STERIMIXER SMO 120/190 AC-CB magnetic stirrer, providing vigorous
mixing. This magnetically coupled mixer is suitable for
pharmaceutical, cosmetics and other applications and fully complies
with GMP standards.
The SMO 120/190 rotor, with a diameter of 190 mm, is suitable for
CIP/SIP processes.
Rotor material: AISI 316L/D1N 1.4435, polished to Ra 0.5 or better.
The magnetic stirrer was positioned and welded in accordance with
APV's recommendations.
Detailed information regarding the stirrer's operation and maintenance
is provided in the accompanying technical and operational
documentation.
abcs://staitech.com/datasheets/Sterimixer-Data-Sheet.pdf
-High-hardness bearing system. The magnetic core is made of AISI 316
L/D1N 1.4435 stainless steel. The system is hydrodynamically designed
for pharmaceutical applications.
-The SM A 120/190 drive unit consists of: 3-phase induction motor with
Eexde I1BT 4 enclosure - reinforced housing terminal box, power 1.1
kW, supply voltage 380-420 V, 50 Hz, 1500 rpm - insulation class F
with class B temperature rise - protection class: 1P 55 - top terminal
box - magnetic rotor, bevel gear, and bayonet connection for easy
servicing.
Welding plate, material AISI 316 L / 1.4435. Surfaces in contact with
the product are polished to Ra 0.5 or better.
-SIMEX Weighing System / Weight Balance:
Scale type and construction: WZT/E4-3-1.2 - Ex
Measuring range: 1.2 Mg
Sensor accuracy: 0.1%
Safe overload capability: 50% Qn
Resistance to lateral forces: 100% Qn
Sensor MTBF: 20 years
Explosion-proof design of the sensors - EEx ia II C T4
The tank mass measurement system consists of three parallel-connected
KIS-3 type load cells mounted in a star configuration under the mixer
legs.
The weighing terminal with a ticket printer is connected to the sensor
assembly.
There is P6364467 an option for the new owner to fit a gas
concentration mixture detector.
Dot Matrix Ticket Printer Type DPN-230.
Detailed information regarding the operation of the weighing system is
provided in the accompanying Simex technical and operational
documentation.
For the connectors – this Milfor Mixer is equipped with variety of
connectors listed below:
· K1: aseptic manhole type P31-400 by BOYER
· K2: drain connection with APV membrane valve (silicone
membrane)
· K3: filling connection, removable for cleaning, facing the
wall.
· K4: spare filling connection
· K5: heating connection - outlet
· K6: heating connection – inlet
· K7: Spare fill port
· K8: Temperature measurement port with TOPEx-GB-100 sensor
from KFAP
· K9: Illuminated sight glass with USL-06EX 50W/230Y lamp from
Lumiglas
· K10: Ventilation port with APV diaphragm shut-off valve (PTFE
membrane), ZO-50 breathing valve, and AR 5 flame arrester from
Metalchem Kościan
· K11: Ventilation port with APV diaphragm shut-off valve
(silicone membrane)
· K12; Removable cleaning nozzle with rotating Clip-On cleaning
bowl
NW 25 LKSB 045 360° by Alfa Laval
· K13: observation window
The mixer is mounted on three height-adjustable legs made of 120 x 60
mm closed-section profiles.
Between the legs, the tank features tubular supports welded into its
lower section, used to set reference weights and calibrate the
weighing system.
United Kingdom
