The MGW-1 process mixer is designed for preparing alcohol,
alcohol-based or water-based solutions, storing them, and maintaining
the temperature of the medium at the level necessary for further
processing.
The device is made to ATEX standard and can operate zone classified as
explosion-hazard zone standard Z1 and Z2.
The mixer is designed as a vertical cylindrical tank with a working
capacity of 1000L and an internal diameter of 1100mm, ellipsoidal
bottom. The tank is a welded, double-shell structure made of 316L
stainless steel (components in contact with the product) and 304
(components not in contact with the product). The device is equipped
with a pressurized heating jacket placed on the tank sidewall,
enabling heating or maintaining the product temperature. Water with a
permissible pressure of 0.1 MPa will be used as the medium in the
heating space.
50 mm thick Irpur E 33 polyurethane foam was used to insulate the
mixer.
Technical characteristics:
1. Tank Working Volume: 1000 litre
2. Total Tank Volume: 1200 litre
3. Working Pressure: Hydrostatic MPa
4. Permissible Pressure in the Heating Jacket: 0.1 MPa
5. Total Tank Weight (without Raw Material): 370kg
6. Inner Diameter: 1100mm
7. Outer Diameter: 1216mm
8. Total Height: 2470mm
9. Mixer Power: 1.1 kW
10. Mixer Speed: 50 to 350 (l/min)
11. Floor Space Requirement 3600mm x 2700mm
This Milfor MGW-1 Processing Mixer is equipped with following:
1/ APY STERMJXER SMO 120/190 AC-CB magnetic stirrer, providing
vigorous mixing. This magnetically coupled mixer is suitable for
pharmaceutical, cosmetics and other applications and fully complies
with GMP standards.
The SMO 120/190 rotor, with a diameter of 190 mm, is suitable for
CIP/SIP processes. Rotor material: AISI 316L/D1N 1.4435, polished to
Ra 0.5 or better.
The magnetic stirrer was positioned and welded in accordance with
APV's recommendations.
Detailed information regarding the stirrer's operation and maintenance
is provided in the accompanying technical and operational
documentation.
2/ High-hardness bearing system. The magnetic core is made of AISI 316
L/D1N 1.4435 stainless steel. The system is hydrodynamically designed
for pharmaceutical applications.
3/ The SM A 120/190 drive unit consists of: 3-phase induction motor
with Eexde I1BT 4 enclosure - reinforced housing terminal box, power
1.1 kW, supply voltage 380-420 V, 50 Hz, 1500 rpm - insulation class F
with class B temperature rise - protection class: 1P 55 - top terminal
box - magnetic rotor, bevel gear, and bayonet connection for easy
servicing.
Welding plate, material AISI 316 L / 1.4435. Surfaces in contact with
the product are polished to Ra 0.5 or better.
4/ SIMEX Weighing System / Weight Balance:
Scale type and construction: WZT/E4-3-1.2 - Ex
Measuring range: 1.2 Mg
Sensor accuracy: 0.1%
Safe overload capability: 50% Qn
Resistance to lateral forces: 100% Qn
Sensor MTBF: 20 years
Explosion-proof design of the sensors - EEx ia II C T4
The tank mass measurement system consists of three parallel-connected
KIS-3 type load cells mounted in a star configuration under the mixer
legs.
The weighing terminal with a ticket printer is connected to the sensor
assembly.
There is an option for the new owner to fit a gas concentration
mixture detector.
Dot Matrix Ticket Printer Type DPN-230.
Detailed information regarding the operation P51264467 of the
weighing system is provided in the accompanying Simex technical and
operational documentation.
For the connectors – this Milfor Mixer is equipped with variety of
connectors listed below:
· K1: aseptic manhole type P31-400 by BOYER
· K2: drain connection with APV membrane valve (silicone
membrane)
· K3: filling connection, removable for cleaning, facing the
wall.
· K4: spare filling connection
· K5: heating connection - outlet
· K6: heating connection – inlet
· K7: Spare fill port
· K8: Temperature measurement port with TOPEx-GB-100 sensor
from KFAP
· K9: Illuminated sight glass with USL-06EX 50W/230Y lamp from
Lumiglas
· K10: Ventilation port with APV diaphragm shut-off valve (PTFE
membrane), ZO-50 breathing valve, and AR 5 flame arrester from
Metalchem Kościan
· K11: Ventilation port with APV diaphragm shut-off valve
(silicone membrane)
· K12; Removable cleaning nozzle with rotating Clip-On cleaning
bowl
NW 25 LKSB 045 360° by Alfa Laval
· K13: observation window
The mixer is mounted on three height-adjustable legs made of 120 x 60
mm closed-section profiles. Between the legs. the tank features
tubular supports welded into its lower section, used to set reference
weights and calibrate the weighing system. A 304 stainless steel
platforms and stairs (as shown in the photos) are provided for
operating the mixer.
United Kingdom
TF10 Newport 
