Manufacturer: WEBEN / CEEVER
Application: Automated part handling after upstream press (press not
component), washing, drying and quality control
Description:
The system is an automated system for removing and transporting parts
from an upstream press. Robots take over the parts, guide them through
an industrial washing tunnel (wet cleaning) via a conveyor and
transport system and then through a control/measurement system for
quality inspection. The entire process chain is designed for a
continuous process and combines robot handling, washing process,
conveyor technology and automatic quality decision (OK/NOK).
Technical Data – Washing Tunnel
Year of Make: 2021
Cleaning process: spray-spray (water-based), air blow-off, hot air
drying
Max. workpiece dimensions: length 1400 mm
Max. workpiece dimensions: depth 2000 mm
Max. workpiece dimensions: height 10 mm
Max. workpiece weight: 12 kg
System dimensions: width 3000 mm
System dimensions: depth 35,500 mm
System dimensions: height 3400 mm
Weight (empty): 20,000 kg
Weight (ready for use): 27,000 kg
Wetted material: AISI 304 stainless steel
Washing tank volume: 4000 liters
Washing tank heating: electric 80 kW
Flush tank volume: 2500 liters
Flush tank heating: electric 40 kW
Wash pump: 2000 l/min, 6 bar, 30 kW
Mud pump: 900 l/min, 6 bar, 15 kW
Filtration washing: bag filter 4 pieces, 100 μm
Drying: electric 48 kW
Electrical connection: 380–400 V / 50 Hz / 3 Ph + N
Total connected load washing tunnel: 385 kW
Compressed air automation: 6–8 bar, connection 1/4"
Compressed air blow-off: 6–8 bar, 4 connections, consumption approx.
30,000 Nm³/h, connection 1 1/4"
Technical Data – Robotic, Conveyor and Control System
Control: Siemens PLC S7-1500 1517F
Control panel: Siemens TP1900 Comfort
Robot: KUKA KR50 R2500 IONTEC with KRC4 (several robots in the
line)
Conveyor technology: several conveyor lines / transport zones
Max. conveying speed: up to 24 m/min
Control system: Laser measuring system with automatic OK/NOK
evaluation and sorting
Germany
EU 
