Processing and Filling Line for Dairy Products up to 20,000 L/Day This
processing line efficiently manages volumes between 15,000 and 20,000
liters of milk per day. Consequently, it ensures high efficiency and
the highest quality of finished products. Its capacity thus enables a
high daily production return, which is crucial for large-scale
operations. Packaging Capabilities Moreover, the line’s
specialized packaging system adeptly handles various types of dairy
products. For example, workers pack milk in 1.0-liter PVC bags at a
rate of 2,400 pieces per hour. Additionally, they package yogurt and
kefir in 410-gram and 180-gram containers at a capacity of 3,000
pieces per hour, as well as in 0.5-liter and 1.0-liter PET bottles at
a rate of 1,000 pieces per hour. Furthermore, workers package sour
cream in both 1,000-gram containers and bowls, each at a capacity of
3,000 pieces per hour. Similarly, they pack cheese in 5.0 kg and 10.0
kg containers for fresh cheese, and in vacuum foil from 500 and 1,000
grams for sliced cheese. Equipment Specifications Manufacturers in
Italy, Slovenia, and Serbia constructed the equipment between 1999 and
2016, showcasing the quality and durability of the machines.
Specifically, the milk reception unit features digital counters and
foam removal systems updated in 2014. It includes horizontal and
vertical tanks with capacities up to 3,200 liters, ideal for storage
and cooling. Fermentation Units and Filling Lines Insulated
duplicators with double walls and planetary mixers support the
line’s fermentation functionalities, which are essential for
maintaining product uniformity during fermentation. Likewise,
automated filling lines distribute sour cream, yogurt, and milk in
various packaging formats efficiently, thereby maximizing productivity
and reducing downtime. Equipment Complements and Maintenance
Additionally, the line includes accessories such as a triblender for
powdered milk, vacuum packaging machines for cheese, and cooling
systems for warehouses. These components are crucial for extending
preservation and ensuring food safety. The team has regularly serviced
and maintained the equipment until production ceased in 2020, thereby
demonstrating a consistent commitment to maintenance and operational
efficiency. In conclusion, these details highlight the lineâs
capability to produce high volumes and its configuration to ensure
versatility and reliability over time, which are key for those
operating in the large-scale dairy sector. List of line components:
Milk receiving unit Digital counter with foam remover (2014)
Horizontal tank (lactofreeze) capacity 3.200 l cooling on freon
– 3 pcs Vertical tank capacity 3.000 l – 2 pcs Unit for
pasteurization Pasteurizer (flow) with retainers capacity 2.000 l
Separator (self-cleaning), capacity 2.000 l Homogenizer capacity 2.000
l (Manufacturer Scremac Italy 2000 year) U6354234 Unit for
fermentation Duplicator volume 2.000 l – double wall insulated
with planetary mixer 2010 Duplicator volume 1.000 l – double
wall insulated with planetary mixer 2010. Filling lines Automatic
two-row filler for filling sour cream into bowls Automatic filler for
filling sour cream and yogurt in 410 gr containers, 2014 Automatic
filler for filling yoghurt and sour cream in 180 gr containers 2008
Filler – capper â ink jet with automatic tunnel. Bottles of
1.0 l and 0.5 l, 2016 Filler for milk and yogurt in PVC bags oh 1,0 l.
Videojet – automatic date marker – 2 pcs Other equipment
Cheese tub insulated with HARF, volume 1.600 l. 2008 Triblender 500 L
for milk powder reconstruction, 2015 Vacuum packaging machine for
cheese with new compressor Unit for cold water , volume 10.000 l,
cooling with freon, 2000 CIP for washing, automatic, capacity
3×300 l, 2000 Semi-automatic blowmolder for 1,0 l and 0,5 l with
compressor Boge, 2010 Complete cooling system for cooling warehouse of
finished products, which is programmed for heating and cooling the
fermentation chamber Mini (propulsion laboratory) Boiler on solid fuel
(wood) 250 kW Monopump All equipment is connected with pipe fittings
and pumps for work
Costa Rica
