2.1.1. Walk-in cleaning booth, pre-treatment for steel and
aluminium
The cleaning booth is designed for automatic cleaning. Spraying can be
done at medium pressure. There are 7 different spray tanks in the
cabin. The part sizes are max. L= 6,000mm, W= 2,000mm, H= 2,300mm.
1 Dimensions of the cab length 6,500 mm
Width 3,000 mm
Height 3,600 mm
2 dimensions of the pre-treatment complete Length 6,600 mm
Width 4,640 mm
Debpm0Nom
Height 4,300 mm
2.1.1.1. 1. Degreasing/Neutral Pickling Process
Heated bowl, 50-55°C, time = 3-6 minutes, draining time = 80
seconds
2.1.1.2. 2. Process Acid Mineral Pickling
Heated bowl, 50-55°C, time = 3-6 minutes, draining time = 80
seconds
2.1.1.3. 3. Rinsing Process 1
in this chamber rinsing is done at ambient temperature, time =
0.75-1.5 minutes, draining time = 1 minute
2.1.1.4. 4. Rinsing Process 2
in this chamber is rinsed at ambient temperature, time = 0.75-1.5
minutes, draining time = 45 seconds.
2.1.1.5. 5. Process Rinsing 3
in this chamber is rinsed at ambient temperature, time = 0.75-1.5
minutes, draining time = 45 seconds
2.1.1.6. 6. Process Nano-Ceramics
in this process, ambient temperature is used, time = 0.75-1.5 minutes,
draining time = 60 seconds
7. Process ceiling spray ring for rinsing after process 6
in this process, rinsing is done at ambient temperature, time = 1
minute, draining time = 60 seconds
2.1.1.7. 8. Process passivation, no-rinse for aluminium
in this chamber is rinsed at ambient temperature, time = 2-3 minutes,
draining time = 1-2 minutes
2.1.1.8. Reverse osmosis system
Reverse osmosis system 250 litres /h
2.1.1.9. Oil Skimmer
Tank No. 1 is equipped with an oil skimmer "UniSkim-21-100".
Construction:
The spray system is 2-part and movable and is moved up to 500 mm via a
pneumatic sliding system.
The feed back to the tanks is also mobile via a pneumatic sliding
system with 7 positions with the task of operating the 7 tanks.
2.1.2. Walk-in coating booth
1 Dimensions cabin length 7,400 mm
Width 4,000 mm
Height 3,236 mm
2 Dimensions cabin incl. extraction length 8,552 mm
Width 6,232 mm
Height 4,393 mm
The cab has 2 pneumatic doors on one side for the in/out of the
workpieces, and additionally 1 side door for the coater.
2.1.3. Wagner powder coating plant, – Prima Sprint – 1x
2.1.4. Powder curing furnace
1 Inner dimension length 6,500 mm
2 Inner dimensions width 2,200 mm
3 Inner dimensions height 3,416 mm
2.1.5. Dryer
1 Inner dimension length 6,500 mm
2 Inner dimensions width 1,200 mm
3 Inner dimensions height 3,416 mm
2.1.6. Manual conveying system
The conveyor system consists of:
The conveyor system is designed for a truss weight of 700 kg, the
carriage carries a maximum of 2,000 kg on 3 rails.
Germany
45549 Sprockhövel 
