Technical Specifications & Performance Data This used bottling line is
a complete GAI-based solution for small to mid-scale beverage
production, engineered specifically for beer. Built in 2016 and
maintained in ready-for-operation condition, it delivers consistent
quality and reliable throughput for breweries seeking a second hand,
high-value system. Manufacturer: GAI (filling monoblock), Enos
(labeling) Production speed: up to 900 bottles/hour Filling
technology: Isobaric counter-pressure; Fill type: 5 Container types:
Glass bottles Bottle formats: 0.33 L, 0.50 L, 0.70 L Product types:
Beer (optimized for carbonated beer) Line components: GAI filling
monoblock (rinsing–filling–capping configuration), Enos
labeling system Condition: READY FOR OPERATION Documentation: Manuals
available Safety: Safety features included (guarding and interlocks
typical for modern lines) Advanced Automation & Control Systems The
line features an automation concept typical of modern industrial
packaging equipment, with centralized controls to simplify operation
and changeovers. The GAI monoblock offers precise isobaric filling
control to minimize oxygen pickup and foam, supporting consistent fill
levels across the full range of beer bottle formats. Control
interface: Operator-friendly panel with status indications and alarms
Automation: PLC-based logic with recipe-led format parameters (where
configured) Process control: Counter-pressure settings tailored for
beer carbonation levels Safety features: Interlocked guards, emergency
stops, and standard protections Electrical: Designed for standard
industrial power supply (confirm at site survey) Production Line
Integration Capabilities Designed to integrate seamlessly within
broader beverage production environments, this used bottling line
interfaces with upstream and downstream modules such as depalletizers,
conveyors, date coders, and case packers. The Enos labeler
accommodates brewery-standard label applications and can be
synchronized with existing conveyors and inspection points.
Compatibility: Interfaces with common transport conveyors, inspection,
and packing equipment Format change: Supports 0.33 L, 0.50 L, and 0.70
L with dedicated change parts Multi-line environments: Can operate
alongside PET or aluminum packaging lines via shared utilities and
conveyors Coding/inspection: Ready to accept standard date coding and
fill-level inspection systems Machine Condition & Maintenance History
This second hand complete bottling line from 2017 is offered in READY
FOR OPERATION condition. Safety features are included and the line is
supplied with manuals to support installation, operation, and
maintenance. Routine inspection is recommended to validate
configuration and verify any available maintenance records. GAI and
Enos components ensure ongoing serviceability and access to spare
parts. Operational Performance & Versatility Engineered for beer, the
isobaric monoblock delivers stable counter-pressure filling ideal for
maintaining carbonation and protecting product quality. The system is
optimized for glass bottles and standard brewery closures. With proper
tooling, the capper can accommodate typical beer closures; final
configuration should be confirmed during inspection. While dedicated
to beer, the line can be integrated U6354234 within broader beverage
production facilities that may also handle water, juice, wine, or
other formats on parallel equipment. Its compact throughput and format
flexibility make it a practical choice for brands expanding premium
glass offerings or transitioning from manual to automated industrial
packaging. Installation Requirements & Site Preparation The layout
suits craft and regional-scale operations targeting up to 900 bph. A
site survey is advised to confirm footprint, flow, and utilities.
Standard commissioning steps include equipment positioning, leveling,
anchoring, and integration with plant services and conveyors.
Utilities: Electrical power, compressed air for actuators, process
water for rinsing, CO2 supply for isobaric operation, and drainage
Product connections: Hygienic product infeed and CIP connections as
configured Environment: Clean, well-ventilated production space with
suitable floors and access for maintenance Safety Standards &
Compliance Certification The line includes safety guarding and
interlocks consistent with contemporary bottling machinery practices.
Emergency stop devices and protective enclosures help safeguard
operators during rinsing, filling, capping, and labeling.
Hygiene-focused construction and cleanability support brewery
sanitation programs. Buyers should verify specific compliance
requirements for their region and application during inspection and
commissioning.
