Used Bottling Line HDPE for dairy products 7200 bph Used Bottling Line
HDPE for dairy products 7200 bph: Structure and Production Capacity
The Used Bottling Line HDPE for dairy products 7200 bph processes and
bottles dairy products in high-density polyethylene (HDPE) containers.
The line operates at a nominal capacity of 7,200 bottles per hour,
optimized for a 0.40-liter format. It uses HDPE bottles weighing 19 to
20 grams, each closed with a polyethylene (PE) snap-on cap weighing
3.2 grams. Although the system has remained idle since 2018â2019,
technicians completed a full overhaul before decommissioning. As a
result, the Used Bottling Line Serac for HDPE remains in good
mechanical condition. Container Type and Format Flexibility of the
Used Bottling Line HDPE The Used Bottling Line Serac for HDPE handles
400 ml HDPE bottles equipped with snap-on PE caps and sealed with a
foil membrane. Its weight-based filling technology guarantees high
accuracy and hygienic compliance, which is essential for dairy
processing. In particular, this setup of the Used Bottling Line Serac
for HDPE suits non-carbonated liquid products. Additionally, operators
can upgrade the system to handle 500 ml bottles, with only minimal
adjustments required. Unlike threaded capping systems, this line uses
press-fit closure, which simplifies maintenance and enhances sealing
consistency. Therefore, it provides an effective and reliable solution
for bottling in sensitive food sectors. Bottle Feeding and Preparation
Section At the start of the process of the Used Bottling Line Serac
for HDPE, the bottle unscrambler, built by Lanfranchi in 2008, feeds
loose HDPE bottles into the conveyor system in the correct
orientation. Meanwhile, an Auto Jet Spray unit by Autojet Technologies
(2012) cleans the bottle necks using high-pressure air jets,
effectively removing dust or particles. Furthermore, Lanfranchi
conveyors installed in 2008 transport bottles between stations while
maintaining smooth line flow and bottle spacing. These components
ensure mechanical integrity and reduce handling errors. As a result,
the Used Bottling Line Serac for HDPE achieves both efficiency and
reliability in its initial stages. Weight-Based Filling and Snap-On
Capping The Used Bottling Line Serac for HDPE filling machine,
manufactured in 2008, features 12 weight-based filling heads that
deliver precise product dosing. Following the filler, a Zalkin cap
sorter (U9000, U6354234 2008) orients and feeds snap-on caps to the
SERAC cap press (CAP PRESSMP2, 2008). The press then applies each cap
onto the bottle with controlled vertical pressure. Meanwhile, a foil
applicator applies a seal to the container mouth before the cap is
pressed. The absence of screw torque components simplifies operation
and reduces wear over time. Sleeve Labeling and Final Packaging of the
Used Bottling Line HDPE After capping in the Used Bottling Line HDPE
for dairy products 7200 bph the labeling phase begins. The FINPAC
sleeving system (2008) includes a sleeve roller (SBUO.UOPP/0), a
sleeving machine (SHMB1), and a shrink tunnel (TV250). Together, they
apply full-body shrink sleeves onto each bottle. In the final stage of
the Used Bottling Line Serac for HDPE, the PRASMATIC shrink wrapper
(M&W 300C, 2008) wraps finished bottles into bundled packs for
transport and storage. In conclusion, this configuration guarantees a
continuous end-of-line process that meets industrial dairy packaging
requirements for the Used Bottling Line Serac for HDPE.