HIGHLY AUTOMATED, MODULAR SYSTEM FOR DIGITAL BOOK PRODUCTION ("BOOK ON
DEMAND") AND SHORT RUNS – TECNAU LIBRA 800
Intended Use: Suitable for the conversion and processing of short runs
and single copies ("books of one") with variable sizes, page counts,
and covers.
Performance: from print run 1; up to 800 copies per hour
Book Format: min. 100 x 125 mm / max. A4
Thickness: min. 2 mm / max. 60 mm
Equipment / Further Details:
Line Configuration:
1.Roll-to-Stack Feed: Unwinder, merger, Dupla cutter, and book
assembly station for the production of book blocks with 2-up
printing.
2.Sheet Feeder: A variable number of loose sheets can be added as
inserts to the book block. The sheets must have the same size and
print run as the book block being processed.
3.Infeed to Binder: Manual feeding station for pre-fabricated book
blocks, conveyor with scanning station, book turnover module, and
robotic loader at the binder.
4.Variable Binder: For the production of softcover books. The binder
is equipped with PUR for the spine and hot-melt glue for the side
gluing.
5.Softcover Cover Feeder: Configured with a sheet cover feeder;
pre-printed covers are fed, trimmed at the front, side-trimmed, and
creased to the exact thickness of the corresponding book block.
6. Cooling tower/cooling screw (product-specific) not included - can
be ordered according to customer requirements (product type). We are
happy to assist with this.
7.Variable Three-Knife Trimmer: M6317057 Suitable for trimming books
with variable dimensions in three axes and different cover types.
8.System Control Software
Finishing Line
The entire process is controlled via 2D Data Matrix codes. Through the
code, the system receives authorization for the following automatic
settings and workflow control:
• Information on book dimensions and inserts (quantity and
sequence)
• Binder setup (spine position, thickness, and length)
• Cover preparation: Softcover → creasing, cutting, edge
trimming
• Correct book-to-cover matching
• Three-knife trimmer (blade positioning is automatically adjusted
to the book dimensions)