EMCO Hyperturn 45 - CNC lathe
- Main spindle equipped with full-clamping cylinder (operation with
bar feeder not possible or loading and unloading via automatic. Swivel
loader, see video)
- Year of construction 2011
Technical data
Working Range:
- Maximum circumferential diameter over bed: 430 mm
- Circumferential diameter over face slide: 300 mm
- Maximum turning diameter: 300 mm
- Maximum part length: 480 mm
- Maximum bar passage: 45 mm
- Distance main spindle - counter spindle (spindle lugs): 720 mm
Carriage travel range:
- Carriage travel X / X2: 160 / 150 mm
- Carriage travel Z / Z2 / Z3: 510 / 510 / 510 mm
Main spindle (spindle 1):
- Spindle connection - DIN 55026: KK 5
- Spindle bore: 53 mm
- Spindle bearing (inner diameter): 85 mm
- Maximum mass inertia for clamping device and workpiece: 0.08
kgm²
Main spindle clamping system:
- Hollow clamping cylinder (hydraulic) with pull tube with max.
passage: 45 mm
- Max. chuck size standard: 160 mm
Drive main spindle:
- AC hollow spindle motor, power (100%/40%ED): 11 / 15 kW
- Speed range (infinitely adjustable): 0 - 7000 rpm
- Max. torque at the spindle: 100 Nm
Sub-spindle (spindle 2):
- Spindle connection - DIN 55026: KK 5
- Spindle bore: 53 mm
- Spindle bearing (inner diameter): 85 mm
- Travel Z3: 510 mm
- Travel speed: 45 m/min
- Maximum mass inertia for clamping device and workpiece: 0.08
kgm²
- Counter-spindle clamping system: hollow clamping cylinder with pull
tube and integrated pneumatic part ejector
- Max. chuck size: 160 mm
Sub-spindle drive:
- AC hollow spindle motor, power (100%/40%ED): 11 / 15 kW
- Speed range (infinitely adjustable): 0 - 7000 rpm
- Max. torque at the spindle: 100 Nm
C-axes (spindles 1 and 2):
- Resolution of the rotary axis: 0.001 °
- Rapid traverse speed: 1000 / 100 rpm
- Spindle Indexing (Disc Brake): 0.01°
Feed drives:
- Rapid traverse speed X / Z: 30 / 45 m/min
- Feed force X: 4000 N
- Feed force Z / Z2 / Z3: 5000 / 5000 / 6000 N
- Position spreading width Ps according to VDI 3441 in X / Y / Z: 3 /
3 / 3 μm
Tool turners 1 and 2 (upper and lower system):
- Radial tool turret: with directional logic and driven tools
- Number of tool stations per tool turner: 12
- Tool holders according to DIN 69880: VDI 25
- Tool cross-section for square tools: 16 × 16 mm
- Shaft diameter for drill rods: 25 mm
- Turret switching time: 0.2 s
Driven tool stations (coupling according to DIN 5480):
- Number of driven tool stations per tool turner: 12
- Speed range: 0 - 6000 rpm
- Maximum drive power: 4 kW
- Maximum torque: 16 Nm
- Max. permissible duty cycle at max. speed or power: 25 Z6237148
%
Coolant Facility:
- Tank volume: 200 l
- Pump capacity at 3.5 bar / 10 bar: 0.62 / 1.1 kW
- Flow rate at 3.5 bar / 1 bar: 12.5 / 58 l/min
- Conveying 10 bar / 5 bar: 15 / 40 l/min
Hydraulics (multi-circuit hydraulics for tool turners and power
clamping devices):
- Capacity: 11 l
- Operating pressure: 70 - 80 bar
- Max. pressure for clamping devices: 60 bar
Pneumatics:
- Supply pressure: 6 bar
- Supply volume: 5 l/min
Lubrication system:
- Guide tracks, ball screws: autom. Oil central lubrication
- Main spindle, sub-spindle: grease lubrication
Chip conveyor:
- Hinged belt conveyor discharge height: 1200 mm
Electrical connection:
- Power supply: 400 V ~3/PE
- Connected load of the machine: 30 kVA
- Max. pre-fuse for the machine: 80 A
- Required short-circuit power: 2500 kVA
Dimensions / Weights:
- Height of the axis of rotation above floor: 1126 mm
- Total height (incl. oil mist separator): 2325 mm
- Installation area (incl. chip conveyor, without cooling unit): 3830
× 1950 mm
- Empty weight of the machine without chip conveyor: 4200 kg
Sound pressure level:
- Average sound pressure level: 78 db(A)