A high-performance planetary gear production line EMAG including
automation and peripheral equipment is available. 1) Raw parts storage
(stacker) EMAG. 2) Vertical single-spindle turning center EMAG VLC100,
max. workpiece diameter: 100mm, max. workpiece height: 150mm, max.
chuck diameter: 160mm, max. swing diameter: 210mm, travel X/Z:
650mm/375mm, speed: 6000rpm, rapid traverse X/Z: 60m/min/30m/min, tool
stations: 12, tool holder: VDI30, control: Siemens 840D sl. 3)
Vertical single-spindle turning center EMAG VLC100, max. workpiece
diameter: 100mm, max. workpiece height: 150mm, max. chuck diameter:
160mm, max. swing diameter: 210mm, travel X/Z: 650mm/375mm, speed:
6000rpm, rapid traverse X/Z: 60m/min/30m/min, tool stations: 12, tool
holder: VDI30, control: Siemens 840D sl. 4) Vertical hobbing machine
EMAG VLC200H, max. workpiece diameter: 200mm, max. module: 4, travel
X/Y/Z: 790mm/120mm/400mm, swivel range: +/-35°, control: Siemens 840D
sl. 5) Vertical chamfering/deburring machine EMAG VLC100C, max.
workpiece diameter: 100mm, max. workpiece height: 150mm, travel X/Z:
900mm/375mm, control: Siemens 840D sl. 6) Internal automation EMAG
TrackMotion I5122259 with 2x TransLift carriages. Type: transfer
automation, purpose: part feeding/intermediate station transport/part
removal, control: HT8. 7) O-belt automation for each EMAG machining
machine with pallet and belt buffer, max. pallets: 24pieces/machine.
8) Marking press Markator for part marking. 9) Part handling unit EKF
Automation in gantry design. 10) Basket stacking cell EKF Automation
for the finished parts storage, number of stacks: 3. Documentation
available. An on-site inspection is possible.