Filling line for stand-up pouches - LINAPACK
Year of construction: 2018
Bag types:
Stand-up pouches of all types
Shape cut
Euro hole
Spout and cap 45°
One format set is required per bag format
Format set for 250ml stand-up pouches with Euro hole available.
Filling process: Hot filling at 71 - 85°C
Filling goods: previous filling goods - were various cocktail
drinks
Output: approx. 50 bags / min depending on the product - 750-900
liters/h
1. Buffer tank
Equipped with agitator, flow meter (E+H),
level indicator, cleaning ball,
pouring basin.
The buffer tank is fully automatically connected to the pasteurizer
and its control system.
Volume: approx. 1,000 liters
2. Pasteurization unit PAS-900
For the gentle heating of RTD beverages or similar products.
With a capacity of 750-1.000 liters per hour.
Previous energy source: steam
The pasteurizer works fully automatically.
Operation via Siemens touch display.
Cleaning is also fully automated and possible with hot water, steam or
alkaline and acid.
and acid.
The lye and acid are added manually to the buffer tank in front of
it.
The interfaces to the buffer tank and filler are fully automated.
The pasteurizer continuously cleans and sterilizes the entire hot area
up to the outlet
Filling valve incl. temperature monitoring.
The prepared product is pumped through the tube-in-tube heat exchanger
by means of a pump.
by means of a pump. This consists of two tubes lying one inside the
other, with hot water flowing in the outer tube
hot water flows through the outer pipe, which draws the necessary heat
from the boiler.
In the inner pipe, the beverage flows in the opposite direction and is
thus gently heated.
gently heated. Downstream of the pasteurizer is an appropriately
dimensioned and heated
buffer tank (mounted above the filler), which ensures a continuous
supply to the dosing system.
supply to the dosing unit. The buffer tank has a level control and a
temperature control connected to the
connected to the control unit. Parts in contact with the product are
made of stainless steel.
Integrated beverage pump, stops automatically when the temperature
falls below a certain level.
Steam-operated consisting of steam/water heat exchanger, steam trap
and steam pressure regulator.
steam pressure regulator. Water circuit with circulation pump, safety
group and expansion vessel
expansion vessel, water buffer vessel for uniform steam regulation
Beverage
heat exchanger, pump and complete juice-side control system mounted on
a stainless steel base frame
made of stainless steel and control cabinet also made of stainless
steel.
3. Fully automatic bag filling system
LFS-1000 DUPLEX
The system is able to fill normal stand-up pouches (Doypack) as well
as stand-up pouches with a corner spout 45°.
Scope of delivery for the filling machine LINA DUPLEX”
Stainless steel 304 for the frame,
completely wet zones and completely wash-down suitable
Control via PLC and touch screen Siemens
Synchronization for ink jet printer
Vaccum by means of Venturi system for suction cup, bag opening and
loading system
Station 1:
Magazine incl. motorization.
Pick and place system to move the pouches from the magazine to the
conveyor belt.
conveyor belt
Station 2:
Bag opening by means of vacuum suction and adjustable air blast
(filtered)
Station 3:
Filling unit for liquids via flow meter (from E+H) and sensors,
to detect bag open”.
Also redundant temperature sensors to monitor the filling
temperature.
Automated temperature detection and recording of hot filling via
two calibrated redundant temperature sensors with data export.
If the temperature falls K6134134 below a certain level, the bags are
automatically ejected and
the system stops after a certain number of bags have been filled.
Station 4:
Bag sealing number 1 with PID temperature control
Station 5: Bag sealing number 2 with PID temperature control
Station 6: Cooling of the sealing seam with water
Station 7: Bag ejection
4. Checkweigher inline Mettler Toledo C3130
100% weight checker for single bags incl. pusher
5. System for re-cooling and drying the bags
Re-cooling basin made of stainless steel to cool down the hot bags.
The cooling water is
pumped in counterflow to the transport conveyor and recooled before
re-entering the cooling basin
cooling basin through a heat exchanger attached to the side. The
The coolant supply must be provided by the customer.
Connections on the heat exchanger 2 x DN 50
for the cooling circuit. The coolant pump is controlled by a sensor
installed in the cooling water
sensor built into the cooling water to maintain a uniform cooling
water temperature in the cooling basin.
Total length of the cooling system 7000 mm, width approx. 1500 mm.
Stainless steel control cabinet.
2 built-in UV lamps for water sterilization in the pump line.
Bag drying conveyor with drying section for recooled bags after the
cooling basin.
cooling basin. Side channel blower as a fan to supply the blow-off
nozzles with compressed air.
compressed air. 5 adjustable blow-off nozzles to remove water from all
sides of the bags, including the bottom. Stainless steel design with
plastic hinged belt.
6. conveyor technology and collecting table
Germany
