System for filling infusion bottles for lipid emulsions and closing
with rubber stopper and aluminium cap
Construction in a straight line
Output max. 5,800 bottles/h, with sterilisation in DHT 62125 and
CFDA-conditions 4,000 bottles/h (100 ml), 2,250/h (250 ml), 1,500/h
(500ml)
Usable bottle sizes depending on formats: diam. 16-98 mm, height
85-180 mm
Usable rubber stoppers depending on formats: diam. 12-35 mm, height
6-18 mm
Usable crimp caps according to formats: diam. 12-40 mm, height 6-18
mm
Available formats for glass bottles 100, 250 and 500 ml
Parts in contact with product made of stainless steel AISI 316L
PLC Siemens S7
HMI Bausch & Ströbel OVD (Operation, Visualisation, Data
collection and Evaluation) basic operating 15 inch touch panel PC
Operating system Windows Embedded Standard 7
Menu languages D, E, CH
User administration according to 21 CFR part 11 EU GMP Annex 11
Ethernet interface
Compact Flash Card (CF)
UPS for HMI
Connection 230/400V/50Hz
No CE marking, no EU Declaration of Conformity (can be provided by
company Pilz/Germany on request on additional cost once the system has
arrived at the buyers premises)
System consisting of:
Washing machine AWU 6030 (ultrasonic)
Bottle feeder in bulk
max. temperature 85°C
8 stations
Pre-cleaning by ultrasonic device
Main cleaning by ultrasonic device
Recirculation
3 different cleaning liquids can be used
PLC Siemens S7-300, servo motors Jetter with Jetter Control
Sterilising tunnel DHT 62125
1 preheating zone with prefilter F5 according to DIN EN779
5 sterilising zones slightly turbulent LF with filters class H14
and H13 according to DIN EN1822
2 cooling zones length 2,700 mm with pre-filter F5 according to DIN
EN779 and slightly turbulent LF with filters class H14 according to
DIN EN1822
Monitoring for filters with Magnehelic differential pressure
gauges
Monitoring for airflow with Photohelic differential pressure
gauges
Monitoring for temperature with PT 100
12-channel recorder
PLC Siemens S7-300, AC/DC motors
Filling/gassing/evacuation/plugging machine ESM 10010 (CIP/SIP)
10-position intermittent bottle transport in line
Dosing tank 100L, pressurised
Gas flushing during filling
B5861182 Time/pressure filling system (low shear forces)
Electronically adjustable needle movements for overhead filling
2 sorting pots for cap feed with 2x5 stopper feed rails
Evacuation before capping with rubber stoppers, alternatively with
or without gas exchange
CIP/SIP system (Cleaning in Place / Sterilising in Place) for the
entire dosing system incl. 100L dosing tank
PLC Siemens S7-400, servo motors Jetter with Jetter Control
Closing machine for aluminium caps (crimp caps) RVB 4080
8 stations capping unit in rotary cycle
Cap hopper
Sorting bowl
PLC Siemens S7-300, AC/DC motors
The entire plant was delivered to China in 2015, but never put into
operation. The product that was to be filled on this line did not go
into production. Since then, it has stood there protected, originally
factory-packed and complete in wooden crates. A last visual inspection
in January 2023 by a Bausch & Ströbel technician confirmed this. The
system can be delivered at short notice.
Germany
