AMADA Jupiter Medium ADVANCED – automated welding cell for
micro-resistance welding of battery packs, designed as a closed booth
with light curtain, two camera systems and continuous process data
acquisition in an SQL database.
The component is fixed via the jig mount, and the welding positions
move to the motorized axes in a freely programmable manner.
Welding and camera inspection run in time, the process data ends up in
the SQL database and can be used via the label printer for component
identification.
The integrated system of the AWS3 series is used in automotive,
battery and electronics production.
TECHNICAL DATA
Application: Welding of cell connections in the battery pack
Welding process: Micro resistance welding, 10 kHz
Welding head: 1 x MFD250 motor welding head
Power Source: AWS3/DFP/DC-10/OP
Inverter Power Source
Version: DFP, with displacement and force measurement
Axes: motorized X/Y axis, freely programmable
Cycle time welding: approx. 1.8 s (point to point)
Cycle time vision: approx. 1.2 s (point to point)
Working space: approx. 624 x 550 mm
Welding range max.: approx. 540 x 450 mm
Vision range max.: approx. 540 x 450 mm
Quality assurance: two camera systems
Displacement measurement: spring module with displacement
sensor
Process Monitoring: Temperature and Flow Monitoring
Electrode monitoring: software for detecting electrode bonds,
4-fold
Workpiece holder: Jig interface plate, 4 x sensor jig interface
plate
Marking: Label printer with software connection
Data acquisition: process data in SQL database, extended program
memory
Interfaces: I/O connection extraction system, modem
Safety: enclosed cabin with light curtain, acoustic signal
transmitter
Auction-ID: A1-50599-310
