Used ALFATECK line for soap - 2000 BPHTechnical Specifications &
Performance DataThis complete used bottling line integrates a dynamic
weight filling monoblock and a linear self-adhesive labeling machine
by ALFATEK with a fully electric single-cavity stretch blow molding
machine by Meccanoplastica Iberica. Engineered for PET detergent and
soap bottles, it delivers reliable performance for industrial
packaging and bottle production.Filler Output: 1,500–2,000 bph
(reference: 500 ml soap)Labeller Output: up to 2,500 bphBlow Molder
Output: 1,000–1,200 bphContainer Formats: 0.1L to 2.5L (examples:
0.1L, 0.5L, 2.5L)Container Type: PET bottlesFiller Bottle Range:
height 230–360 mm; diameter 58–110 mm; neck diameter 16–30 mm;
neck height 40–75 mm; allowable fill level variation ±30 mmLabeller
Type: automatic stainless-steel linear self-adhesive applicationBlow
Molder Model: MIPET-1P, 1 cavityBlow Molder Max Container Size:
diameter 120 mm; height 350 mmPreform/Neck: inner diameter 18–42 mm;
suggested neck 28/410Conveyor Chain: metallic straight chain, 82.5
mmBlow Molder Dimensions (approx.): 2900 × 1600 × 2064 mm; weight
2000 kgAdvanced Automation & Control SystemsThe line combines precise
weight-based or mass-flow-controlled filling with robust motion and
temperature control for consistent container quality. Operators
benefit from clear interfaces and quick adjustments.Filler Control:
on-board PLC managing flow meters and all filling operations;
dedicated software/hardware for product feed pump controlOperator
Interface: English pushbuttons (filler); integrated digital HMI on
blow molder for settings and diagnosticsAutomation Platform: Siemens
PLC and servomotors on blow molder; Siemens and GEFRAN electricsRemote
Support: online modem for remote technical assistanceElectrical Supply
(Filler): 380V, 50HzElectrical Supply (Blow Molder): 400 VAC, 50 Hz;
installed power 35 kW; average power consumption ~12 kWWorking Plane
Height (Filler): 1000 mm ±50 mmConveyor Drive: suspended driving head
0.37 kW with electrical panelProduction Line Integration
CapabilitiesDesigned for seamless integration from in-house bottle
production to filling and labeling, this second hand line offers
efficient handling for detergent applications.Inline Configuration:
single-cavity PET blow molding feeding the ALFATEK filler and linear
labellerConveyors: tailored conveyor kit with driving/return heads and
controls for stable transferFormat Changeover: fast on the filler due
to tankless design and no gripper-style handlingLabel Application:
self-adhesive label compatibility on cylindrical or shaped PET
bottlesBottle Size Flexibility: 0.1L–2.5L with broad diameter/height
rangesMachine Condition & Maintenance HistoryThe equipment features
304 stainless-steel construction on the filler frame and 304/L
stainless-steel product-contact parts, supporting long-term durability
and easy maintenance. The filler includes a washing solution
collection tank and automated CIP-friendly features for efficient
sanitation during changeovers and routine cleaning.Construction: 304
stainless-steel framework; 304/L contact partsSanitation: built-in
washing solution collection and recycling provisionsDesign: tankless
manifold minimizing product hold-up and startup wasteOperational
Performance & VersatilityOptimized for detergent and soap bottling,
the line supports PET containers with consistent weight or
mass-flow-controlled filling and precise label placement.Products:
detergents, soaps, and similar chemical household productsFilling
Technology: pressurized product feed; external filling method with
optional pad valve slightly entering the neck for difficult
shapesQuality Consistency: magnetic/mass flow meters ensure repeatable
dosingOven Technology (Blow Molder): preferential IR heating with
individually adjustable lamps and height zones for uniform material
distribution on oval/asymmetric bottlesCooling Control: preform neck
air cooling preserves neck roundness and thread qualityInstallation
Requirements & Site PreparationUtilities and site conditions
accommodate both blow molding and wet-end operations, suitable for
industrial packaging environments.Electrical: 380V 50Hz (filler), 400
VAC 50Hz (blow molder)Compressed Air (Low Pressure): up to 10 bar; ~30
m³/h (dry air)Compressed Air (High Pressure/Blow): 35–40 bar; ~160
m³/h (dry air)Process Water (Cooling): 3–5 bar; inlet 8–16 °C;
cooling capacity ~9,000 Kcal/hSpace Reference (Blow Molder): approx.
2900 mm (L) × 1600 mm (W) × 2064 mm (H)Conveyors: metallic 82.5 mm
straight chain; integrated control panelSafety Standards & Compliance
CertificationEngineered to meet industrial safety and hygiene
expectations for chemical and household product bottlingpliance: CE
safety standards declared for the blow molding systemOperator
Protection: guarded architecture and PLC-managed operations for safe
handlingHygiene & Materials: stainless-steel construction and
CIP-friendly filler design support cleaning and sanitizing
Italy
