The Symex CML 500 is a high-performance vacuum homogenizing mixer for
the production of demanding products in the pharmaceutical and
cosmetic industries.
The system combines mixing, dispersing, homogenizing, heating, cooling
and vacuum processing in a closed system, enabling precise and
reproducible production – from pilot scale to industrial
application.
Such systems are specially designed for complex processes with high
quality requirements.
Technical Highlights of the Symex CML 500
Containers
- Usable volume: approx. 500 litres
- Total volume: approx. 780 litres
- Minimum volume: approx. 125–160 litres
- Pressure range product space: -1 / +2 bar
-Product temperature: up to approx. 133 °C
-Heating jacket: up to +4 bar / 151 °C
-AD 2000 design
-The container is designed to be completely pressure- and
vacuum-resistant and enables safe processes under demanding
conditions.
Agitator
- Armature agitator with current breakers
- Speed range: approx. 11–66 rpm
- Power: approx. 7.5 kW
- Frequency-controlled
- Designed for high-viscosity products
- The agitator ensures uniform mixing and optimal heat transfer.
Homogenizer
- Power: approx. 16–20 kW
- Speed: up to approx. 3,000 rpm
- High shear performance for fine dispersion
- Rotor/stator system
- The homogenizer ensures stable emulsions and reproducible product
qualities.
Vacuum system
- Operation under vacuum possible
- Liquid ring vacuum pump (external)
- Pressure and vacuum monitoring
- Vacuum operation reduces air ingress and significantly improves
product quality.
Heating & Cooling
- Double-walled container (2-zone heating)
- Precise temperature control
- Uniform heat distribution
- CIP system
Multiple CIP ports
- Rotating cleaning nozzles (360°)
- Cleaning of the entire product area including pipes
Raw material intake
- Direct suction of liquids and powders
- Suction into the homogenizer area
- Fast and low-loss processing
- Such integrated feed and circulation systems enable very efficient
process control.
Other equipment
- Hydraulic lid lifting device
- Multi-bell with multiple connection options
- Sight glass with double wiper
- Lighting in the container
- Dosing container (approx. 8 litres)
- Sampling valve
- Diaphragm and Butterfly Valves
- Circulating pipes for homogenization and CIP
- Control & Operation
The system has a modern operating concept:
- Touch panel control
- Setting of speeds and running times
- Process monitoring (pressure, temperature, speed)
- Automatic and manual operating modes
- Fault messages and safety functions
- Advantages of the Symex CML 500
Combination of all process steps in one system
- High process reliability due to closed design
- Reproducible and stable product quality
- Suitable for highly viscous and sensitive products
- Hygienic design (GMP compatible)
- Flexible application options for different batch sizes
Delivery & Handling
- Delivery of Ex-Works
- Turn-key project possible (incl. commissioning)
- International shipping available
Germany
