Technical Specifications & Performance DataThis P.E. Labellers FUTURA
TOP carousel labeling machine is configured for mixed cold glue and
hot melt operations, ideal for high-quality label application within a
used bottling line or as a standalone unit in industrial packaging
environments. Engineered for reliable beverage production, it offers
robust performance with precise control and flexible container
handling.Manufacturer: P.E. LabellersModel: FUTURA TOP
20T/1420/4SProduction speed: up to 15,000 bphCarousel configuration:
20 plates (Counterclockwise rotation)Labeling stations: 4 total (3
cold glue, 1 hot glue)Seal capability: 1 dedicated station for tax
stamp/seal with cold glueMax lift (bottle height adjustment): 338
mmBottle formats: Compatible with 0.5L, 1.0L, 0.75L, 1.5LContainer
types: PET and GlassBottle dimensions handled: PET 0.5L Ã70 x H227
mm; PET 1.5L Ã88 x H338 mm; Glass 0.75L Ã76 x H298 mm; PET 1.0L
Ã85 x H317 mmInstalled power: 15 kWElectrical supply: 400 V, 50 Hz;
auxiliary 24 VDCAdvanced Automation & Control SystemsThe automation
suite combines dependable PLC control with precise temperature
management for hot melt groups. A Danfoss VLT 2802 frequency converter
supports smooth motor control, while Omron thermoregulators manage
glue temperature stability for consistent label adhesion. The control
architecture leverages a Siemens S7-300 PLC platform, with an operator
panel featuring production counters (hourly production LFP-50), mode
selection, and safety indications. Integrated safety interlocks and
emergency circuits protect the operator and maintain process
integrity.PLC: Siemens S7-300VFD/Inverter: Danfoss VLT
2802Thermoregulation: Omron controllers for hot melt groupSafety:
Emergency stops, multi-zone safety guards, interlocked doorsOperator
interface: Pushbuttons/selectors with production counterProduction
Line Integration CapabilitiesDesigned to integrate seamlessly into
beverage production and industrial packaging lines, this labeling
machine interfaces with upstream/downstream conveyors and infeed
stars. Dual-speed conveyor logic and infeed locking ensure stable
bottle spacing at nominal throughput. It can operate inline on a
complete used bottling line or as a second hand standalone machine
with standard interfaces and signals.Inline or standalone
operationInfeed star with sensing and bottle lockingDual-speed
conveyor control for stable product flowFlexible format handling from
0.5L to 1.5LMachine Condition & Maintenance HistoryThe machine is
currently dismantled. Operating hours are not indicated. It has
historically run at minimum speed, suggesting conservative use. All
available information reflects the technical configuration and
electrical specifications for recommissioning in a new production
setup.Operational Performance & VersatilityThe FUTURA TOP platform
delivers precise application of body and seal labels using cold glue,
complemented by a hot melt station for enhanced adhesion on specific
labels. The four-station layout supports versatile labeling
strategies, including a dedicated station for tax stamp/seal
application. The combination of PET and glass handling widens
deployment across multiple beverage categories in modern bottling
equipment fleets.Cold glue and hot melt labeling capabilityDedicated
tax stamp/seal application stationStable orientation and transport for
cylindrical containersInstallation Requirements & Site
PreparationElectrical requirements include a 400 V, 50 Hz supply with
installed power of 15 kW and 24 VDC auxiliaries. Compressed air is
required for pneumatic functions such as safety and actuation. Site
layout should accommodate a 20-plate carousel, infeed/outfeed
conveyors, glue groups, and service access for changeovers and
maintenance.Power: 400 V, 50 Hz, 15 kWAuxiliary power: 24
VDCUtilities: Compressed air (pressure switch monitored)Access: Space
for glue group service and format adjustmentsSafety Standards &
Compliance CertificationEngineered with multi-zone guarded enclosures,
interlocked doors, and emergency stop circuits, the machine provides a
secure operating environment. Safety relays, indicator lamps, and
diagnostics enhance fault visibility and safe restart procedures. The
stainless-steel and hygienic design elements are appropriate for food
and beverage applications within modern packaging machinery standards.