For sale: a complete waste recycling plant, fully equipped with
automated sorting,shredding, separation, and material recovery
systems.
Overall Process Summary
1. Feeding and battery detection (WeSort AI) with pre-shredding and
screening
2. Ballistic separation into flat fraction, rolling fraction, and
fines
3. Multiple NIR sorting stages (P2000 / PV2000 / P2800) for PVC, EBS,
Wood,
PP/PS/PE/EPS
4. X-Ray mineral sorting, ISS Eddy Current separation, Zig-Zag air
classification, overband
magnets, flip-flow screening
5. Post-shredding with Lindner Komet and SRF dosing with secondary
shredding
6. Final SRF/EBS discharge with ferrous and reject handling
7. Manual sorting cabin with dust extraction (Schuko filter system)
1. Feeding and Pre-Treatment
- Feeding crane
- Feed bunker
- Intermediate feed conveyor and screen feed conveyor
- Screen and screen discharge conveyor
- Analysis conveyor
- Pre-shredder and transport conveyor
- WeSort feed conveyor
- WeSort battery detection unit - AI-based lithium-ion battery
recognition
- Battery discharge conveyors 1 (cross) and 2
2. Coanda Separator / Light Fraction Separation
- Coanda separator
- Extraction conveyor and transport conveyor
3. Ballistic Separator - 3-Fraction
- Ballistic separator feed conveyor and belt scale
- Ballistic Separator 5000/103 - Top 130 mm (flat / 2D fraction)
- Ballistic Separator 5000/103 - Middle 85 mm
- Ballistic Separator 5000/103 - Bottom 20 mm (rolling / 3D fraction +
fines)
4. Flat Fraction Sorting (greater than 80 mm and 20-80 mm)
- Acceleration conveyors and NIR units for flat fractions
- NIR P2800 - PVC sorting with discharge drum
- NIR PV2000 - PVC sorting (multiple units)
- NIR P2000 - PVC sorting with discharge drum
- NIR PV2800 - EBS sorting
- EBS collection conveyors, intermediate conveyors, reversing and
transfer conveyors
- Transfer units for PVC and EBS streams
- PVC collection conveyor, negative acceleration conveyor,
intermediate and discharge
- conveyors
- PP/PS/PE/EPS intermediate conveyor and transport conveyor
- Vibrating chutes 1 and 2, ZZ separator and Vibro Screen acceleration
conveyors
5. Rolling Fraction Sorting (greater than 80 mm and 20-80 mm)
- Collection conveyor rolling and Fe discharge conveyor
- Overband magnet (UBM)
- Vibro screen feed conveyor and vibrating chute
- Cross-flow separator with fan, cyclone, and rotary airlock
- Heavy fraction collection conveyor from vibro screen
- NIR P2000 EBS sorting with discharge drum
- ISS feed conveyor 20-80 / 80-x (split)
- ISS with vibrating chute - inductive / eddy current separator
- NIR PVC feed conveyor and acceleration conveyor
- NIR PV2000 - PVC sorting with discharge drum
- X-Ray Mineral sorting units 1 and 2 with vibrating chutes
- Collection conveyor rolling 20-80
- Overband magnet (UBM) and conveyor
- Zig-Zag separator with fan, cyclone, and rotary airlock
- NIR PV2000 - Wood / EBS sorting
- Fe rolling collection and discharge conveyors
- NE collection conveyors (greater than 80 and 20-80)
- EBS collection conveyor from NIR / from X-Ray
- EBS transport conveyor (multiple) and discharge conveyor
- Mineral greater than 20 collection conveyor and discharge
conveyor
- Mineral 0-3 collection conveyor and transport conveyor
- PVC rolling collection conveyor
- LG collection and transport conveyors from vibro screen
6. Screening 0-20 mm
- Ballistic screenings 0-20 collection conveyor
- Fe 0-20 feed conveyor
- Permanent overband magnet (UMS)
- Fe 0-20 transport conveyor
- Jost Flip-Flow Screen (Spannwellensieb)
- 0-3 collection conveyor and 0-30 transport conveyor
- 3-20 Zig-Zag separator feed conveyor
- Rotary airlock Zig-Zag separator 2 with fan, magnetic knocker, and
cyclone with rotary
- airlock
- Long parts separators 1 and 2 with collection conveyor
- EBS 3-20 reversing and discharge conveyors
7. Direct Feed / Mono Fraction Line
- Mono feed bunker and mono transfer conveyor
- Arjes bypass unit
- Mono fraction shredder
- UMS feed conveyor
- Lindner bypass units 1 and 2
- Overband magnet (UBM) and magnetic discharge drum
- FE collection and transport conveyors
- Direct feed reversing and transport conveyors
- NIR P2000 - PVC or PP/PS/PE/EPS sorting (two units, each with
discharge drum and
- acceleration conveyor)
- Reversable PVC collection conveyor and PVC-EBS transport conveyor
- EBS collection conveyor
- Transport conveyor PPK / PP / PS / PE / EPS
8. Switch Flap / Post-Shredding
- Switch flap
- Bunker conveyor - timed, with elevated material guidance
- Feed conveyor - stainless steel body and head drum over shredder,
cleated belt
- 3rd post-shredder - Lindner Komet
9. SRF / EBS Post-Treatment - Dosing and Secondary Shredding
- Rolling dosing bunker with dosing roller 1 and conveyor with metal
detector 1
- Reversing conveyor 1 and NZ1 feed conveyor with NZ1 secondary
shredder 1
- EBS 1 collection conveyor with EBS 1 magnet and EBS transport
conveyor
- Flat dosing bunker with dosing roller 2 and conveyor with metal
detector 2
- Reversing conveyor 2 and NZ2 feed conveyor with NZ2 secondary
shredder 2
- EBS 2 collection conveyor with EBS 2 magnet
- FE collection and transport conveyors
- Reject / contaminant discharge conveyor
10. EBS 1 and EBS 2 Final Transport Lines
- EBS 1 line - 6 EBS 1 transport conveyors
- EBS 2 line - 6 EBS 2 transport conveyors
11. EBS Final Discharge
- EBS intermediate conveyor, incline conveyor, discharge conveyors
(multiple)
- Transfer and reversing conveyor
12. 3rd Shredder Discharge / Ferrous and Rubber Discharge
- 3rd NZ discharge conveyor - angled, cross-rigid belt, anti-magnetic
head drum, 40 mm
- cleats
- Overband magnet separator
- Fe discharge conveyor (cleated belt)
- EBS/Rubber discharge conveyors 1 and 2 (cleated belt)
- Steep incline conveyor EBS/Rubber - cleats and corrugated sidewalls,
no brush scraper
- Transfer and reversing conveyor
- EBS/Rubber discharge conveyor
13. Sorting Cabin and Utilities
- Sorting cabin with heating and ventilation
- Compressor 1 GA75
- Compressor 2 GA75
- Compressor 3 GA90
- Control system
14. Schuko Dust Extraction / Filter System
- Schuko filter discharge
- Schuko cyclones 1 and 2 with collection and discharge conveyors
- Schuko filter with filter discharge conveyor
- Schuko cyclone 3 with discharge conveyor
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