Used Brewing and filling line for beer HG Machinery 800 kg/hour The
Used Brewing and filling line for beer HG Machinery 800 kg/hour
delivers precise, hygienic, and continuous beer production and
bottling. With a nominal capacity of 800 kilograms per hour, this
system serves as an ideal solution for craft and semi-industrial
breweries. Moreover, it integrates advanced features to ensure
consistent quality. Grinding and Mashing System This brewing line
includes a double-roller malt mill that processes 500 to 800 kilograms
per hour. HG Machinery manufactured the unit using stainless steel and
equipped it with a 3.5 kilowatt motor. In addition, the adjustable
roller width ensures efficient malt crushing. As a result, the design
reduces noise and dust, significantly improving workplace conditions.
The mash tun and lauter tun each provide 1500 liters of useful
capacity, with a gross capacity of 1875 liters. Engineers constructed
them from AISI 304 stainless steel and insulated them with 80
millimeters of rock wool. Consequently, the tanks maintain excellent
thermal stability. Technicians polished the inner surfaces to a
roughness value of Ra 0.4 micrometers. Each vessel uses PT100
temperature sensors, frequency-controlled mixers, and integrated CIP
devices. Therefore, they manage thermal and cleaning processes with
high efficiency. Boiling and Hot Water Systems The boiling and
whirlpool tank features steam heating and a 2 square meter heat
exchange surface. It handles a heating rate of 1.5 degrees Celsius per
minute and ensures effective wort circulation with a tangential inlet
and sloped bottom. Furthermore, this setup supports fast and uniform
heating. The hot water tank offers 3000 liters of working volume and
also uses steam to maintain optimal process temperatures. Thus, the
system enables reliable wort preparation and sanitation. Fermentation
and Refrigeration The Used Brewing and filling line for beer HG
Machinery 800 kg/hour includes four 3000 liter conical fermenters.
Each fermenter uses dual-zone glycol cooling and 80 millimeter
polyurethane insulation. The system maintains pressures up to 0.3
megapascal. Technicians polish the inner walls to Ra 0.4 micrometers
to ensure hygienic conditions. In the same vein, the 10 liter yeast
tank connects to the heat exchanger and wort line using sterile-grade
fittings. The refrigeration unit uses a 3000 liter glycol tank and a
10 horsepower cooling unit with a SANYO vortex compressor. Notably, it
delivers stable performance using R134a refrigerant. A stainless steel
booster pump supports the cooling cycle. Accordingly, the fermentation
temperatures remain consistent throughout the batch. CIP and Control
Systems The CIP system includes 200 liter stainless steel tanks and a
high-pressure pump rated at 20 cubic meters per hour. Together with
the cleaning tanks, this setup ensures proper sanitation of all
process lines. Operators control the entire line using a Siemens PLC,
a touch screen interface, and separate control loops for each process
area: mashing, fermentation, cooling, and cleaning. Consequently, the
operator can fine-tune each function with precision. Bottling Line The
Used Brewing U6354234 and filling line for beer HG Machinery 800
kg/hour features a fully automatic 3-in-1 monoblock for rinsing,
filling, and capping glass bottles. The HG-CGF16/16/6 model operates
with 16 rinsing heads, 16 filling heads, and 6 capping heads.
Specifically, it uses isobaric filling with dual CO2 evacuations to
reduce oxygen and extend shelf life. Because of this technology, the
final product retains freshness and stability. The system fills up to
2000 bottles per hour, handling bottles from 105 to 350 millimeters in
height and necks from 50 to 84 millimeters in diameter. Additionally,
the monoblock includes an emergency stop system and pre-evacuation
mechanisms to protect both operators and the product. Before capping,
the machine injects CO2 to displace oxygen, reducing oxidation.
Afterwards, ceramic capping rings prevent damage to bottle necks.
Meanwhile, a sensor-based mechanism ensures no filling occurs without
a bottle present, avoiding waste. Conclusion The Used Brewing and
filling line for beer HG Machinery 800 kg/hour offers a comprehensive,
efficient, and reliable solution for beer production and bottling. By
integrating automation, isobaric filling, and CIP systems, the line
ensures high hygiene and performance standards. Ultimately, breweries
that install this line benefit from minimal downtime, high
adaptability, and consistently results.
Belçika
