Tetra Pak Tetra Therm Aseptic Visco Line for pasteurisation /
sterilization of concentrated beverage bases by a Tubular Heat
Exchanger (THE) system. Capacity 2.600 up to 8.150 liter per hour. At
the current plant the line is used for products up to 100 °C. The
indirect heating temperature is up to a maximum of 135 °C. Holding
time set at 0 / 5 / 10 seconds. CIP Cleanable., In the Tetra Therm
Aseptic Visco system, heating and cooling will take place in Tetra
Spiraflo MTC tubular heat exchangers. Modules with a narrow ring
section are used for heating and cooling to ensure optimal heat
transfer. The product is pre-heated in stages within the Spiraflo
tubular heat exchangers. The Spiraflo tubular heat exchanger is
equipped with a sliding O-ring system. This means that the product and
the outer tubes are not welded together. This prevents stress
corrosion cracking and minimizes maintenance costs., The Tetra system
is pre-sterilized with hot water before production begins. Separation
of product and media during start-up and shutdown of the system is
done by a Brix measurement system. Once the system is ready for
production, the product flows to the product pump, which pumps it
through the pre-heating section to the first high-pressure non aseptic
homogenizer. This unit then forces it through the heater, via the
holding tube (0/5/10 seconds) and the pre-cooler, into the second
aseptic homogenizer (± 60 °C). The homogenization temperature is
automatically controlled in both cases. Since the capacity is
flexible, adjustment to the required output is achieved via
corresponding control loops using frequency converters in the
respective units. The selected heating temperature is set by means of
indirect heating via hot water circuits.The product is then cooled to
the desired filling temperature using a cooling tower and /or glycol
water., Line existing out of:, - Feed-Module mounted on a frame work
with closed level tank (Tetra BTD-100, volume 100 liter), Feed lobe
pump (Waukesha Cherry-Burrell U2, capacity: 9.000 ltr/h, pressure: ±
30 bar, motor: 30 kW), water pump (Grundfoss CR15) pneumatic valves,
counter pressure valve, flowtransmitter, interconnecting piping and
control panel with Siemens S7-200 PLC and Siemens Simatic Multi Panel
370 operation panel., - Conical feedtank (Ritter, year 2007, 1.000
liter, max 100 °C, with blade mixing agitator of 1,1 kW and manhole
on top), - High pressure homogeniser, not aseptic, Tetra Pak Tetra
Alex 30 Mk II, TAM30/350BAR, 2001, 2.600 - 8.150 ltr/h, 350 bar,
2-stages, motor 110 kW, 3 pistons, piston diameter 45 mm., - Skid with
all Tubular Heat Exchangers for regeneration, pre-heating, heating,
holding and cooling., - 4x Regeneration, MTC108/N-6 AISI 316L., - 4x
Pre-heater, MTC108/N-6 AISI 316L., - 12x Heater, MTC108/N-6 AISI
316L., - 20x Holding tubes, 51.02.0 mm, 650 mm, AISI 316L, combination
possible of 0 - 2 - 4 - 6 - 8 -10 - 12 - 14 - 16 - 18 or 20 tubes., -
8x Pre-coolers @ 26 °C, MTC108/N-6 AISI 316L., - 8x Coolers @ 1 °C,
MTC108/N-6 AISI 316L., - 4x Low temperature cooler 01 @ max -5 °C,
MTC108/N-6 AISI 316L., - 12x Low temperature cooler 02 @ max -5 °C,
MTC108/N-6 AISI 316L., - 2x Pre-sterilisation-cooling section:
MT108C/725C-6, PV, SMS., - High pressure homogeniser, aseptic, Tetra
Pak Tetra Alex 30 Mk II, TAM30/350BAR, 2001, 2.600 - 8.150 ltr/h, 350
bar, 2-stages, motor 110 kW, 3 pistons, piston diameter 45 mm., - Skid
for hotowater preparation with waterpump (Grundfoss CRN64-4), steam /
water control valves (Samson), 2x centrifugal pumps (Alfa Laval
LKH25-190 SS / 7,5 kW and Alfa Laval LKH / 4 kW), braised plate heated
exchanger, pneumatic valves, flowmeter (Krohne) and interconnecting
piping., - Valve cluster., - Cooling water leveltank., - Alfa Laval
LKH-10/140 SSS 2,2 kW, year 2001., - Several dismantled piping., -
Small flow plate., - Free standing control panel with main switch,
frequency converters (Yaskawa) and motor groups., Copy PLC program
available., Type of Machine: Indirect UHT Line, Capacity: 2.600 up to
8.150 liter per hour, Temperature Range: ± 11 °C - regeneration - ±
60 °C ± 100 / ± 135 °C - ± 60 °C - ± 30 °C, Holding tube: 0 /
5 / 10 seconds, Drawing: F-99-0140, Dimensions: ± 12,00 x 8,70 x 3,6
mtr
Germania
wentorf bei hamburg
