Used MAGIC MOD. MGL5 blow molding machineTechnical Specifications &
Performance DataThis extrusion blow molding machine is engineered for
producing hollow plastic containers with consistent quality and
reliability. Configured with a single carriage and single head, it is
tailored for medium-format containers up to 5.0 liters, offering
robust performance for industrial packaging applications. The machine
has undergone a major overhaul and is in perfect working order, both
mechanically and electronically.Maximum container volume: 5.0 LMachine
type: Extrusion blow molding, single carriage, single headClamping
force: 83 kNHydraulic working pressure: 160 barBlow nozzle pressure:
0–70 barExtruder screw diameter: 70 mmExtruder motor power: 29
kWExtruder heating power: 10.6 kWHead heating power (single head): 3.4
kWMaximum die diameter (single head): 120 mmMold opening stroke: 210
mmMaximum mold dimensions (W – Thickness – H): 400 / 2×110 / 400
mmHydraulic pump/Power unit motor: 18.5 kWInstalled power (total): 62
kWAverage electrical consumption: 40 kWBlowing air pressure: 6–8
barAir consumption: 800 Nl/minCooling water pressure: 2–3 barCooling
capacity (water): 30,000 Kcal/hHydraulic oil tank capacity: 270
LMachine footprint (W × L × H): 2200 × 4250 × 2900 mmComplete
system weight: 7000 kgModel code: MGL5Advanced Automation & Control
SystemsThe machine is equipped with a new Gefran PLC, delivering
updated electronic control and a modernized program to ensure
repeatable cycles, reliable temperature regulation, and stable
extrusion. Multi-zone temperature management covers the extruder and
head heating, providing precise control over melt conditions and wall
thickness quality. Operator-friendly diagnostics support fast setup
and streamlined troubleshooting, while integrated interlocks and
status monitoring promote safe, efficient operation. The control
architecture supports consistent processing of HDPE with accurate
setpoint management, alarms, and real-time process
visibility.Production Line Integration CapabilitiesDesigned for
straightforward integration into industrial packaging and used
bottling line environments, the machine features a part discharge belt
conveyor for clean outfeed handling. It can be paired with downstream
trimming, leak testing, visual inspection, and packing systems to
create a complete second hand production cell. Format compatibility
focuses on containers up to 5.0 liters, with a structure well-suited
for HDPE bottles, jerrycans, and similar industrial packaging
formats.Machine Condition & Maintenance HistoryThe unit is reported in
excellent condition and fully operational, with functionality
verifiable by video. The control system has been updated with a new
Gefran PLC, indicating recent electronic modernization. Overall, the
machine is ready for operation, suitable for rapid deployment into
production with standard commissioning.Operational Performance &
VersatilityThis single-head, single-carriage configuration is
optimized for producing medium-volume HDPE containers with stable
cycle times and reliable parison control. The robust clamping force of
83 kN and controlled blow pressure range of 0–70 bar support
consistent container definition and mechanical strength. The included
hole control system enhances quality assurance by verifying critical
features during discharge, while the compact footprint helps integrate
the system into existing beverage production or industrial packaging
layouts where space optimization matters.Installation Requirements &
Site PreparationSite utilities should provide blowing air at 6–8 bar
and chilled/process water at 2–3 bar with a cooling capacity of
approximately 30,000 Kcal/h. Electrical supply must accommodate up to
62 kW of installed power, with typical average consumption around 40
kW depending on product and cycle parameters. Allocate floor space
corresponding to 2200 × 4250 × 2900 mm and consider access for mold
changes, maintenance, and material handling of resin and finished
goods.Safety Standards & Compliance CertificationThe machine
incorporates standard operator protections for blow molding
operations, including guarded access and emergency stop functionality
integrated into the PLC control. The safety approach supports secure
setup, operation, and maintenance in line with common industrial
practices for food and beverage packaging equipment and broader
industrial applications.
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