Technical Specifications & Performance Data The GAI 21116 is a second
hand volumetric filler engineered for precise edible oil dosing in
glass bottles. Built in 2009, this unit delivers consistent
performance for small to medium-scale industrial packaging operations
or as a dedicated module within a used bottling line. Manufacturer:
GAI Model: 21116 Year of manufacture: 2009 Filling principle:
Volumetric with self-levelling control Number of filling valves: 16
Machine configuration: Linear (non-rotary) Rated speed: up to 3000
bottles per hour (bph) Container types: Glass bottles Product
application: Edible oil and similar viscosities Condition: READY FOR
OPERATION Safety features: Integrated guards and interlocks
Documentation: Manuals available Designed for accuracy and
repeatability, the 16-head array ensures steady throughput with
minimal giveaway. The linear frame simplifies access and format
handling while maintaining excellent fill accuracy for premium oil
products. Advanced Automation & Control Systems This filling machine
features an operator-friendly control panel to monitor machine status,
alarms, and production counters. Automated bottle presence detection
and no-bottle/no-fill logic contribute to clean operation and reduced
waste. The self-levelling system supports uniform headspace and
presentation quality, an important factor for retail-ready industrial
packaging. Electrical ratings and I/O schematics are detailed in the
supplied manuals, supporting straightforward integration with upstream
rinsing and downstream capping or labeling. Safety guards and
interlocked doors help prevent access to moving parts during
operation. Production Line Integration Capabilities The GAI 21116
integrates seamlessly within a used bottling line, pairing effectively
with air rinsers or blowers, conveyors, aluminum screw cappers (ROPP),
capsule applicators, and labeling systems. Standard signals enable
synchronization with accumulation tables, inspection devices, and
end-of-line packing for efficient beverage production or edible oil
lines. Format changeovers for various glass bottle heights and
diameters can be managed with appropriate change parts. While this
unit is configured for oil in glass, it can be positioned in lines
that also handle other containers at the conveying level, such as PET
or aluminum, provided the filler itself remains dedicated to glass.
Machine Condition & Maintenance History The unit is in excellent
overall condition and READY FOR OPERATION. It has seen very limited
use and presents as a clean, well-preserved second hand asset.
Preventive maintenance and storage conditions have kept mechanical
components in top working order, with manuals available to support
commissioning and continued upkeep. Operational Performance &
Versatility Optimized for edible oil, the volumetric dosing system
delivers stable accuracy across common oil viscosities, protecting
product quality and presentation. The linear layout supports easy
operator access for cleaning routines and swift adjustments, while the
16-valve configuration balances output and precision for short runs or
continuous production. This filler is dedicated to glass containers
and is not intended for PET or aluminum can filling. Compared with
systems designed for water, juice, beer, or wine, its volumetric
architecture is tuned for oils, reducing drips and ensuring clean
finishes prior to capping and labeling. Installation Requirements &
Site Preparation Footprint and access: Compact linear frame; allow
space for operator aisles, guarding swing, and maintenance access.
Utilities: Industrial electrical supply and compressed air as
specified in the manuals; provision for product feed and return lines.
Integration: Conveyor interfaces upstream/downstream for rinsing,
capping, and labeling stations. Environment: Clean, level flooring
suitable for food-related production areas with adequate drainage for
cleaning operations. Safety Standards & Compliance Certification The
machine includes physical safety guards, interlocked access points,
emergency stop circuitry, and clear operator signage to support safe
daily operation. Hygiene-oriented design practices facilitate cleaning
around the filling zone for edible oil applications. Manuals outline
recommended safety procedures, maintenance schedules, and compliance
guidelines to align with plant-level quality systems used in beverage
production and industrial packaging.
