ABB IRB 2400 M2000 robotic machining cell

ABB IRB 2400 M2000 robotic machining cell manufactured in 2004 in Switzerland, is equipped with an ABB IRB 2400/16 6-axis industrial robot and an ABB IRC5 controller for the control of the manipulator and peripherals. The machining station has so far been configured and used for milling of allowances after thermoforming workpieces.

The high-performance milling robot has an arm with a maximum reach of 1550 mm, capable of handling workpieces weighing up to 16 kg. The industrial robot achieves the best cycle performance thanks to modern technology that automatically optimises parameters and executes the programmed path regardless of speed or operating mode, even after an emergency stop or power failure.

The BaseWare OS operating system is used to fully control every aspect of the machine, ensuring the highest machining accuracy is achieved. The robotic milling station is offered with extensive equipment, including: a SIEMENS SIMATIC S7-300 PLC controller and a PERSKE KRS 35.3-2 servomotor.

Technical specifications of the ABB IRB 2400 M2000 industrial robot
- number of axes: 6
- arm reach: 1550 mm
- maximum payload: 16 kg
- robot axis movement range
axis 1: +180°/-180°
axis 2: +110/-100°
axis 3: +65°/-60°
axis 4: +200°/-200°
axis 5: +120°/-120°
axis 6: +400°/-400°
- machine axis maximum speed
axis 1: 150°/s
axis 2: 150°/s
axis 3: 150°/s
axis 4: 360°/s
axis 5: 360°/s
axis 6: 450°/s
- position repeatability: 0.03 mm
- path repeatability: 0.15 mm
- height of industrial robot: 1564 mm
- dimensions of machine stand (L x W): 723 x 600 mm
- mounting: floor, inverted
- RS232 port
- RS422 port
- power consumption: 0,67 kW
- power supply: 200-600 V; 50/60 Hz
- total weight of IRB 2400/16 robot: 380 kg

Equipment and other parameters of the milling robotic cell
- manipulator: ABB IRB 2400/16
- controller: ABB IRC5
- PLC control: SIEMENS SIMATIC S7-300
- machine software: BaseWare OS
- servomotor: PERSKE KRS 35.3-2
- portable teach pendant: ABB S4C
- operator panel: SIEMENS SIMATIC OP17
- controller dimensions (L x W x H): 950 x 800 x 540 mm
- weight of IRC5 controller: 240 kg
- cell weight: 8000 kg