Technical Specifications & Performance Data This MESAL filling
monoblock is a tri-block configuration that integrates rinsing,
filling, and capping on a single compact rotary platform. Engineered
for PET bottle handling and designed for still beverages such as juice
and tea, it delivers reliable performance and consistent product
quality for industrial packaging and beverage production. With
automatic operation, weight (gravimetric) filling, and a robust rotary
carousel design, this unit is suitable for scaling a used bottling
line or expanding second hand beverage production capacity with modern
automation. Manufacturer: MESAL Model: E50-60-15GA1 Year: 2013
Production speed: up to 18,000 bottles/hour Configuration:
Rinser/Filler/Capper tri-block Filler valves: 60 Rinser grippers: 50
Capper heads: 15 Container type: PET Base format: 0.38L (380 ml) Neck
finish: 38 mm Fill principle: Weight (gravimetric) Operating type:
Automatic Electrical: 400 V, 60 Hz Control system: Omron PLC/HMI
Approximate weight: 8,000 kg Advanced Automation & Control Systems The
machine is equipped with an Omron PLC-based control system and touch
HMI for efficient operation, diagnostics, and format adjustments.
Automated bottle handling across the rinser, filler, and capper
ensures smooth transfer between turrets, with synchronized motion and
recipe-driven settings to minimize changeover times. Electrical
specifications are configured for industrial environments, and
integrated safety interlocks support protected access during
operation. Omron PLC with modular I/O and clear status indicators
Touchscreen HMI for parameter management and alarms Automatic
operation with synchronized turrets Designed for stable weight-based
filling accuracy Electrical supply: 400 V, 60 Hz Production Line
Integration Capabilities This filling monoblock integrates seamlessly
into a complete beverage production line. Infeed and discharge are
designed for PET bottle conveyors, with intermediate transfers between
the rinser, filler, and capper to maintain continuous flow. The
platform is well-suited for industrial packaging lines requiring
efficient rinsing, precise filling, and reliable capping in a compact
footprint. Inline integration with standard bottle conveyors
Rinser/Filler/Capper tri-block layout for reduced floor space Suitable
for still beverages: juice and tea Designed for PET bottles with 38 mm
neck Base format 0.38L; additional formats can be supported with
change parts Machine Condition & Maintenance History The machine is
currently in storage. From a commercial perspective, this status
typically enables inspection and testing prior to commissioning. The
mechanical and electrical assemblies present a solid basis for
recommissioning into a used bottling line or second hand beverage
production setup. Operational status: In storage Available for
recommissioning and integration Operational Performance & Versatility
The gravimetric filling system provides accurate dosing for still
beverages, helping ensure uniform fill levels and product integrity.
The 60-valve filler coupled with a 15-head capper supports
medium-to-high throughput for PET containers, while the 50-gripper
rinser enhances hygiene before filling. Its configuration supports
beverage production requirements where product quality, repeatability,
and uptime are central. Weight-based dosing for consistent fills
Optimized for PET bottles, 38 mm neck finish Ideal for juice and tea
applications Tri-block design minimizes handling and transfers
Installation Requirements & Site Preparation For proper commissioning,
ensure adequate space for the tri-block, infeed and outfeed conveyors,
and service access around the machine. Provide suitable utilities
including electrical supply and process connections consistent with
beverage production hygiene standards. Electrical supply: 400 V, 60 Hz
Provide process water, product feed, and compressed air as per
standard rotary filler installations Allocate space for conveyors and
operator access Safety Standards & Compliance Certification The
monoblock includes protective guarding around moving turrets and
integrates safety interlocks and emergency stop circuits in line with
modern bottling equipment practices. Stainless steel construction and
hygienic design elements support beverage industry standards for
cleanability and product safety. Guarding with interlocked access
doors Emergency stop circuits at operator stations Hygienic design and
materials appropriate for beverage production