Complete line for washing/sterilizing/filling/sealing open
funnel/spike ampoules, consisting of:
Bosch RRU 3064 washing machine
- Capacity max. 18,000 ampoules/h
- Ultrasonic cleaning in heated water bath
- Internal and external cleaning with hot pumped water/compressed
air/fresh water/compressed air
- Transfer of ampoules to sterilization tunnel
- Shared control cabinet with HQS and ALK 5080
- PLC Siemens S5
Bosch HQS 3420 sterilization/depyrogenation tunnel
- Capacity max. 18,000 ampoules/h
- Drying, sterilization, and depyrogenization of ampoules at a hot air
temperature of 150-350°C
- Cooling of ampoules to max. 10-15°C above cooling air
temperature
- New tunnel conveyor belt in August 2021
Bosch ALK 5080 filling/sealing machine
- Max. output 18,000 ampoules/hour
- Pre- and post-gassing
- Filling
- B6161182 Preheating
- Sealing via skewer removal, sealing gassing
- Outfeed conveyor belt
- Siemens S5 PLC
Included format sets (Ø x length):
- 1 ml, 10.75 x 60.0 mm
- 2 ml, 10.75 x 72.0 mm
- 3 ml, 12.75 x 75.0 mm
- 5 ml, 14.75 x 83.0 mm
- 10 ml, 17.75 x 102 mm
- 20 ml, 22.50 x 113.0 mm
The system was regularly maintained by the operator and manufacturer.