Technical Specifications & Performance Data The Used Tetra Cap
Applicator TCA45 is a robust, single-head cap application unit from
Tetra Pak®, engineered for reliable operation in beverage
production environments and seamless integration within a used
bottling line. Purpose-built for continuous industrial packaging, it
offers steady output with precise cap application after filling and
before packing. Manufacturer: Tetra Pak® Model: TCA 45 TETRA PACK
Year of manufacture: 2004 Nominal speed: up to 7,500 bricks/hour No.
of heads: 1 Cap type: OEM code 4 (per manufacturer specification)
Rotation direction: OEM code 0 (per manufacturer specification)
Category: Capping Machine / Cap Applicator Placement: downstream Tetra
Pak filling, upstream final packaging Container compatibility: Tetra
Pack bricks with appropriate change parts Typical products: water,
juice, beer, wine, and other still beverages Documentation: manuals
available Safety: integrated safety features included Advanced
Automation & Control Systems Designed around an industrial PLC with a
user-friendly HMI, the TCA45 facilitates stable, repeatable cap
application. Recipe-based settings support format recall, and process
alarms help operators maintain consistent performance. Torque control,
cap presence verification, and fault diagnostics contribute to cap
quality and minimize rework in high-speed beverage production. PLC/HMI
control for straightforward operation and monitoring Automatic fault
detection with guided troubleshooting Integration-ready I/O for
upstream filling and downstream packing synchronization Electrical:
built for standard industrial power supplies (details per manual)
Machine guarding with interlocked access doors and emergency stop
circuits Production Line Integration Capabilities This cap applicator
is well-suited to second hand or newly engineered used bottling line
projects. It interfaces efficiently with infeed/outfeed conveyors,
bottle orienters, fillers, and labelers, ensuring balanced line flow
and minimal downtime. Compatible with Tetra pak fillers.
Communication-ready for line control and buffer management Machine
Condition & Maintenance History The unit is currently under
maintenance, undergoing inspection and service to verify core
functions and safety systems. Wear components are being checked and
adjusted as needed to align with expected performance at up to 7,500
bricks/hour. OEM manuals are available to support commissioning,
operation, and preventive maintenance schedules. Operational
Performance & Versatility Optimized for consistent, high-quality
capping, the TCA45 supports a broad mix of beverage formats common in
industrial packaging. With suitable change parts, it can handle PET
and glass bottles as well as aluminum containers, making it versatile
for diversified production runs. Suitable applications: water, juice,
beer, wine, functional drinks, and similar beverages Stable cap
application to support product integrity and shelf-life Gentle
handling to minimize scuffs on U6354234 brick container. Reliable
performance for medium-speed lines seeking a compact, single-head
solution Installation Requirements & Site Preparation For efficient
commissioning, ensure the site is prepared to accommodate utility
connections and line layout. The machine’s footprint,
infeed/outfeed conveyor heights, and cap supply route should be
aligned with existing rinsing, filling, and labeling equipment. Power
supply per OEM manual; standard industrial 3-phase service Compressed
air for cap pick-and-place and actuator functions Provision for a cap
feeding/sorting system and chute (if not already in the line) Stable,
level floor with adequate access for operation and maintenance Clear
overhead space for cap conveyor or elevator integration Safety
Standards & Compliance Certification Built with operator protection
and hygienic operation in mind, the TCA45 includes interlocked guards
and emergency stops to enhance workplace safety. Cleanable surfaces
and food-grade design practices support sanitary beverage production.
Perimeter guarding with safety interlocks on access doors Emergency
stop devices at operator stations Risk-reduction features aligned with
common industry practices for capping equipment Hygiene-oriented
design to integrate with cleaning protocols on bottling lines
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