Steinheil KONTUR 408 Measuring Machines

Steinheil KONTUR 408-2/D optoelectronic contour and shaft measuring system

High-precision optoelectronic contour and shaft measuring system Steinheil KONTUR 408-2/D with high-quality Jenoptik optics

The system is used for contactless, high-precision and fast measurement of rotationally symmetrical components (e.g. shafts, camshafts, turned parts)

The device scans the measuring object without contact according to the shadow image principle. Rotational measurements are recorded with up to 1440 measuring points on the circumference per measuring point. The evaluation and quality control is carried out directly via an integrated SPC software (Statistical Process Control) based on Windows NT with clear tolerance bars and diagrams

The system is housed in a closed aluminium profile housing with a transparent protective structure and is protected by professional safety light curtains

Overview of the system
Operating principle: It scans workpieces without contact according to the shadow image principle.

Main application: Fast and precise measurement of complete workpiece contours and shafts in the industrial sector.

The measuring unit (KONTUR 408):

Vertical measurement setup with integrated IR LED illumination and sensor technology
Measuring range: diameters from 4 to 85 mm, workpiece lengths up to 400 mm
Drive & Scales: Brushless Servo Motors and High-Precision Heidenhain Scales
The device is housed in a sturdy aluminium profile frame with transparent protective walls and Sick safety light curtains.
The control system & IT infrastructure:

A robust 19-inch control cabinet (Rittal) houses the VME bus process computer, while a separate PC workstation controls the evaluation and visualisation (historically designed for Windows NT).
Versatile classic interfaces on the rear (including RJ-45 network, serial COM ports, parallel LPT2 printer port, AUI interfaces and BNC coaxial connections)

Technical data:

Manufacturer: Steinheil
Model: KONTUR 408
Measuring range diameter: 4 mm to 85 mm
Measuring range length: up to 400 mm
Resolution diameter: < 0.5 μm
Resolution Length: 0.5 μm
Resolution rotation: 0.018°
Measuring accuracy (at 20°C):D diameter: ± 2 μmLength: ± [5 + L [mm] / 100] μm
Sampling rate (scans): 2000 per second / 5000 per mm
Measurement times: 10 to 50 seconds (depending on the number of test characteristics)
Measuring systems / scales: High-quality Heidenhain scales (length & rotation)
Drive system: Brushless DC servo motors (controlled by Elmo NBA 10/200RH amplifier)
Process computer: VME bus computer in a Rittal cabinet
Evaluation/visualization: PC workstation (designed for Windows NT)
Lighting: IR LED system (lifespan approx. 50,000 hours)
Degree of protection: IP 54
Working temperature: +10 °C to +45 °C
Dimensions (W x H x D): approx. 590 x 900 x 380 mm
Weight: approx. 100 kg (plus peripherals/cabinet)
Installation position: Tabletop unit / table structure

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