DMG MORI DMU 65 monoBLOCK Round table milling machines

· General

· Universal Machining Centre in monoBLOCK construction; Control: CELOS with Siemens 840D sl Operate
·

· Technical Data

· Feed rate longitudinal/transverse/vertical
· 40000/40000/40000 mm/min

· Rapid traverse longitudinal/transverse/vertical
· 40/40/40 m/min

· Working area 1

· Longitudinal
· 735 mm

· Cross
· 650 mm

· Vertical
· 560 mm

· Tool changer

· Tool changer plane
· vertical

· Type of gripper
· Double gripper

· Number of tools
· 60

· Max. tool length
· 315 mm

· Max. tool diameter with occupied adjacent pockets
· 80 mm

· Max. tool dia. with free neighbouring pockets
· 160 mm

· Floor space/Weight

· Weight approx.
· 14500 Kg

· Direct measuring system
· Direct path measuring system

· Cabine
· Full protection cabin

· Chip removal
· Chip removal: manual, from the chip trough

· Coolant supply
· Coolant supply: Multi-jet strip at spindle head, switchable from coolant to air (max. 6 bar / 90 psi, 6 water jets, 6 air jets) Pump capacity: 70 l/min / 18 gallon/min (theoretical pump performance) Coolant tank capacity: approx. 500 l / 132 gallon

· NC swivel rotary table tandem drive
· NC swivel rotary table tandem drive Table plate C-axis: d 650 mm / 25.6 in, integrated in rigid table 800 mm x 650 mm / 31.5 in x 25.6 in Table plate C-axis: 1x T-slot 14 H7 / 0.55 H7 (alignment groove, table centre) 8x T-slot 14 H12 / 0.55 H7 (clamping

· Motor spindle 20,000 rpm
· Motor spindle speedMASTER® SK 40 Spindle speed 20 - 20,000 min-1 Output 35 kW / 25 kW (47 hp / 33 hp) Torque 130 Nm / 86 Nm (96 ft lbs / 63 ft lbs) (40 / 100 % duty cycle)

· Tool magazine, chain vert., 60 pockets
· Tool magazine Vertical chain magazine basic with 60 magazine pockets SK 40 or optionally chosen spindle taper

· Spindle taper HSK-A 63
· Spindle taper for HSK-A 63 to DIN 69893 (incl. adaptation working spindle and standard magazine)

· Economic Processing Package
· Economic Processing Package consisting of: - Infrared measuring probe Heidenhain SK 40 - 3D quickSET - ATC (Application Tuning Cycle)

· 3D quickSET
· 3D quickSET Tool kit for control and compensation of the cinematic accuracy of 5 axis machine configurations (only together with option measuring probe)

· Infrared measuring probe Heidenhain
· Infrared measuring probe Type Heidenhain TS 460 SK 40 or optionally chosen spindle taper

· Tool measuring in machining area Blum Laser
· Tool measuring in machining area Blum Laser DIGILOG Tool length and diameter measurement vertically

· Production package 40 bar/23 l/min, 600 l tank
· Production package: Scraper flight conveyor with coolant unit 600 l / 160 gallon, paper band filter Discharge height: 950 mm / 37.4 in Width: 670 mm / 26.4 in Internal coolant supply 40 bar/23 l/min / 580 psi/6 gallon/min through spindle centre (AD) Exter

· Rotating clear-view window
· Rotating clear-view window cabin door

· Coolant ring jet
· Coolant ring jet for vertical headstock, 16 water jets, 7 air jets

· VCS Complete
· VCS Complete Toolkit for analyzing and automatic volumetric compensation of all linear and rotary axes. (only in conjunction with option measuring probe)

· Sensorpaket i4.0
· Sensor package i4.0: MPC Machine Protection Control SGS Spindle Growth Sensor ICS flow sensor

· Cooling
· Cooling by air blast through spindle centre, selection with M function

· Oil and emulsion mist separator
· Oil and emulsion mist separator Mechanical filter Throughput volume 1,100 m³/h

· Tropical package (ambient temp. max. 50 °C)
· Package for tropical climate for ambient temperature of max. 50° Celsius at machine location

· MDynamics package
· Deckel Maho package MDynamics Improved surface quality combined with reduced machining time

· Efficient Production Package
· Efficient Production Package Solutions for a safe prozess and for the efficient use of important machining steps

· CAD-Reader
· CAD-Reader: Import DXF files, Hide graphics layers, Automatic contour trace, Optional workpiece zero point, Several contours/drill points selectable

· ATC (Application Tuning Cycle)
· ATC (Application Tuning Cycle) programmable feed parameter selection for machining task: accuracy/ surface/ speed

· Tilted measuring cycle
· Tilted measuring cycles. Measuring cycle package for tilted measuring of components to determine the center of the workpiece and for alignment of the rotation center to the coordinates-origin via a straight line or hole. Only in connection with Siemens.

· Safety package for power failure
· Safety package for power failure: Voltage control with fast deceleration trigger Controlled shut down of the control Display of last executed program number

· 3D data model
· 3D data model in STEP format for integration in a CAD system by the customer. It is used for machine simulation. (Data basis in component structure)

· Digital Manufacturing Package
· Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b

· Service Agent
· Service Agent Overview of all maintenance work on the machine

· Special equipment
· - Feed drives X-/Y-axis with liquid cooling - Recirculating ballscrew spindle Y-/Z-axis with liquid cooling