DMG MORI DMC 80 FD duoBLOCK Round table milling machines

· General

· Universal milling and turning machining centre with duoBLOCK construction; Control: CELOS X with HEIDENHAIN TNC7
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· Technical Data

· Feed rate longitudinal/transverse/vertical
· 60000/60000/60000 mm/min

· Rapid traverse longitudinal/transverse/vertical
· 60/60/60 m/min

· Working area 1

· Longitudinal
· 800 mm

· Cross
· 1050 mm

· Vertical
· 850 mm

· Tool changer

· Application
· Universal

· Type of magazine
· Wheel

· Tool changer plane
· horizontal

· Type of gripper
· Double gripper

· Number of tools
· 123

· NC mill-turn table with pallet
· NC mill-turn table with pallet number of T-slots: - 1x cross slot 14 H7 / 0.55 H7 - 12x star slots 14 H11 / 0.55 H11 / 22.5° max. table speed milling operation: 30 rpm turning operation: 780 rpm integrated balancing sensor Pallet changer for 2 pallets

·
· Type of Measuring system Direct measuring system

·
· Table surface Ø 800 x 630 mm

·
· Centre bore 50 mm

·
· Maximum load (table centre) 1400 Kg

·
· 4. Axes (swivelling range) 360 x 0,001 degree

· Chip removal
· 2 worm conveyors in the machine bed convey into a cross conveyor (jointed-band conveyor) with interval control (suitable for long-chipping material). discharge height: 950 mm / 37.4 in

· Univ. milling head w. controlled B-axis HSK-A 100
· Universal milling head with controlled B-axis HSK-A 100 (only with motor spindle HSK-A 100)

· Motor spindle, 12,000 rpm, 288 Nm
· Motor spindle powerMASTER HSK-A100 Spindle speed 20 - 12,000 min-1 Output 44 kW / 32 kW (59 hp / 43 hp) Torque 288 Nm / 187 Nm (212 ft lbs / 137 ft lbs) (40 / 100 % duty cycle) Wheel magazine HSK-A 100

· Taper cleaning brushes
· Taper cleaning unit with rotating brushes for spindle taper HSK

· Stop block + 3-point-support
· Stop block + 3-point-support Design according to DECKEL MAHO Standard

· Tool magazine, wheel, 123 pockets HSK-A 100
· Tool magazine wheel magazine (2 wheels) with 123 tool pockets HSK-A 100

· Operation panel for loading station tool magazine
· Control panel for loading station tool magazine with TFT screen 15” Input on touch screen Windows 10 IoT Enterprise LTSB - 64 bit

· Infrared measuring probe Renishaw HSK-A 100
· Infrared measuring probe Type Renishaw PP60 optical (OMP 60) HSK-A 100

· Tool measuring in machining area Blum Laser FD
· Tool measuring in machining area Blum Laser DIGILOG Automatic retraction of measuring device in a protective housing, Laser-system for milling tools, 3D touch-probe for turning tools

· Tool breakage control mechanical
· Tool breakage control mechanical version

· 3D quickSET
· 3D quickSET Tool kit for control and compensation of the cinematic accuracy of 5 axis machine configurations (only together with option measuring probe)

· Sensor package i4.0
· Sensor package i4.0: MPC Machine Protection Control SGS Spindle Growth Sensor ICS flow sensor

· BLUM ToolControl Advanced
· BLUM ToolControl Advanced Extension package for BLUM DIGILOG Functions: - Intuitive job creation for standard measuring tasks - Visualisation of all cutting edges - Evaluation of measurement results - Fitting methods - Circular segment cutter - 3D RadiusC

· BLUM SpindleControl Advanced
· BLUM SpindleControl Advanced Extension package for BLUM DIGILOG Functions: - Spindle analysis for preventive maintenance Vibration analysis - Testing at different speeds - Freely definable warning and tolerance limits - Logging and statistical evaluation

· Safety package for power failure
· Safety package for power failure: Voltage control with fast deceleration trigger Controlled shut down of the control Display of last executed program number

· Messenger V4
· The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop

· Special equipment
· - Feed drives X-/Y-axis with liquid cooling - Recirculating ballscrew spindle Y-/Z-axis with liquid cooling

· Special equipment
· Machine protection for machining abrasive materials; the following measures have been implemented: - Linear guides with additional wipers - Ball screw nuts (X, Y, Z) with additional wipers - Purge air for all linear measurement systems - Reduction of lubr

· Special equipment
· Coolant system for machining abrasive materials Coolant volume 1,300 l; low-pressure pump frequency-controlled; 7 bar, 70 l/min (figures represent theoretical pump output) for bed flushing, programmable external coolant supply, roof flushing (optional); p