Dimac Complete mixed new-used PET bottling line for CSD

Technical Specifications & Performance Data This complete mixed new–used PET bottling line is engineered for high-speed carbonated soft drink production, delivering reliable performance at industrial scale while maintaining precise isobaric filling for carbonation retention and product integrity. Nominal speed: up to 25,000 bottles/hour (format- and product-dependent) Container type: PET (line configuration optimized for PET) Bottle formats: 0.06 L, 0.25 L, 0.50 L Neck finish: PCO 1881; compatible with lightweight CSD closures Filling technology: isobaric counter-pressure for carbonated beverages Product range: carbonated soft drinks; adaptable for flavored water and energy drinks Primary equipment brands: Sipa (SFR 16 blow molder), Sacmi (isobaric filler-capper), UBL SRL (labeling), Dimac (shrink wrapping), Robopac (palletizing/stretch), SIAD (process gases and compressors), plus conveyors and inspection Line architecture: depalletizing/air conveying – rinsing – isobaric filling – capping – labeling – packing – palletizing Documentation: operation and maintenance manuals available Safety: integrated guards, interlocks, emergency stops, and diagnostics Advanced Automation & Control Systems The line integrates a centralized industrial PLC with HMI supervision for recipe-based operation, coordinated drives, and real-time production analytics. Automation ensures stable filling, accurate capping torque, and synchronized conveying across all modules. Controls: PLC/HMI with recipe management, alarm logging, OEE-ready data points, and batch traceability Synchronization: networked inverters and servo axes for smooth acceleration/deceleration and jam recovery Inspection: options for fill-height control, cap presence/torque verification, label presence/orientation, and rejection systems Electrical: 3‑phase industrial power supply, 50/60 Hz compatible; 24 V DC control circuits Safety features: interlocked polycarbonate guarding, lock-out/tag-out points, e-stop circuits, and category-rated safety relays Production Line Integration Capabilities Designed for seamless integration within modern beverage production environments, the line interfaces with upstream syrup room and downstream warehouse systems. Quick-release change parts and recipe control enable efficient format changeovers within the supported PET range. Upstream compatibility: depalletizer, preform feeder, Sipa SFR 16 blow molder, air conveyors, rinser Monoblock: Sacmi isobaric filler with integrated capper for PCO 1881 screw caps Labeling: UBL SRL solutions for wrap-around or self-adhesive labels Packaging: Dimac shrink-wrapper for film-only or tray+film packs; bundle configurations for retail and logistics End-of-line: Robopac palletizer and stretch wrapper; interlayer handling and pallet pattern recipes Adaptability: can be paired with additional modules to support glass or aluminum lines in the same facility, while this configuration remains PET-focused Machine Condition & Maintenance History The line is supplied as a complete mixed configuration combining new assemblies with expertly refurbished second hand modules sourced from premium brands. All used bottling line components undergo inspection, overhaul of wear parts, and functional testing to meet performance criteria. Manuals are included to support commissioning, routine maintenance, and troubleshooting. Safety features are installed throughout for compliant operation. Operational Performance & Versatility Optimized for CSD, the isobaric filler maintains carbonation levels and minimizes CO2 loss via precise valve control and pressure management. The system handles clear and colored PET in 60 ml, 250 ml, and 500 ml formats, with dedicated neck handling for PCO 1881. With appropriate recipes and ancillaries, the platform can be configured for additional beverage segments such as water, juice, and functional drinks; broader adaptations for beer or wine are possible when integrated with product-specific processing and closure options. This makes the solution a robust choice for industrial packaging lines that demand throughput, efficiency, and consistent quality. Installation Requirements & Site Preparation Layout: linear arrangement with sufficient access for maintenance and hygiene; clearances around blow molder, monoblock, and end-of-line Utilities: electrical 3‑phase supply; low- and high-pressure compressed air (including high-pressure air for PET blowing); process CO2 (CSD); potable/process water with filtration; CIP capability Environmental: stable ambient temperature; ventilation for blower and shrink tunnel; provision for condensate and effluent Chilling: cooling water/glycol loop for blow molds and product conditioning as required Integration: interfaces for line control, coding/marking, and MES/SCADA connectivity Safety Standards & Compliance Certification The line is engineered in accordance with current safety and hygiene standards for beverage production. Operator access points are protect