Used complete bottling line for CSD in PET and glass - 8000
bphTechnical Specifications & Performance DataThis complete used
bottling line is engineered for beverage production with PET and glass
bottles. Optimized for water and carbonated soft drinks, it combines
reliable filling, labeling, and end-of-line packaging with robust
utilities and process equipment. The line integrates components from
reputable manufacturers to deliver consistent quality and uptime in
industrial packaging environments.Production speed: up to 8,000
bottles per hourCompatible bottle formats: 0.33L, 0.5L, 0.75L, 1.0L,
1.5L, 2.0LContainers: PET and Glass bottlesMain filler/capper/rinser:
Sinkrofill 40/50/10/10, 50 filling heads, 3â5 capping headsBlow
molder: Easy Blow 4L (4,200 bph nominal)Labelers: Gernep Rollfed
8-480-1RA (foil/OPP) and Gernep Soluta 10-640 3SK (paper), up to
10,000 bphPack & handle application: SMI LSK 30 T Ergon shrink
wrapper, SMI Pack HA-25 SX handle applicatorPallet logistics:
Sinkrotech APM-6000-JU palletizer; Atlanta Mytho-A pallet wrapper;
auxiliary manual wrapperProcess & utilities: GEA pasteurization
station HTF 3000PIN/19; GEA CIP station; Trane Tracer CH535 CGAX/SXAX
chiller; Therminus steam boiler (456 kW); Kaeser compressors (CSDX 165
and N 502-G boosters)Inspection & coding: FT System control for
volume/cap/label; Hitachi UX printerAdvanced Automation & Control
SystemsThe line features modern automation and quality assurance for
stable operation and repeatable product quality. A PLC-controlled
architecture coordinates rinsing, filling, capping, labeling, and
packaging, while inline inspection and coding ensure compliance and
traceability.PLC/HMI: PLC installed for centralized control and recipe
managementInspection: FT System for volume, cap presence/position, and
label verificationElectrical: 400V, 50 Hz, 16A reference (component
level)Coding: Hitachi UX inkjet printer for date/lot
markingChangeovers: Designed for multiple bottle formats across PET
and glassSafety: Standard guarding and emergency-stop circuits across
stationsProduction Line Integration CapabilitiesBuilt for flexible
beverage production, the line integrates upstream preform handling and
blow molding with downstream conveying, labeling, and packaging.
Vetromeccanica air conveyors and line conveyors provide smooth bottle
transport and accumulation.Upstream: Preform conveyor and hopper, Easy
Blow 4L blow molderConveyors: Vetromeccanica Eolo air and line
conveyor systemsFormat flexibility: 0.33L to 2.0L across PET and
glassEnd-of-line: Shrink packaging, handle application, palletizing,
and pallet wrappingUtilities integration: Chiller, steam boiler,
compressors, air tanks, water treatmentMachine Condition & Maintenance
HistoryThe used bottling line remains in production and can be started
during an on-site visit for demonstration. Manuals and electrical
diagrams are available. Maintenance history and spare parts inventory
can be reviewed during inspection.Status: In production; testable on
visitDocumentation: Manuals and electrical diagrams availableSpare
parts: To be verified during visitOperating hours: To be confirmed
during inspectionOperational Performance & VersatilityPurpose-built
for beverage production, the line handles both still and carbonated
products with precise control. Dual labeling technologies accommodate
OPP/foil and paper labels. The integrated pasteurization and
carbonation systems support a broad product portfolio with consistent
quality and shelf-life stability.Products: Mineral water and
carbonated soft drinksContainers: PET and Glass bottlesLabeling:
Roll-fed OPP/foil and cold-glue/self-adhesive paper (per machine
configuration)Quality control: Inline inspection of fill volume, caps,
and labelsInstallation Requirements & Site PreparationInstallation
requires standard industrial utilities suitable for beverage lines.
The component set includes dedicated process units for thermal
control, steam generation, compressed air, and water treatment,
facilitating efficient commissioning.Electrical: 400V, 50 Hz
(reference from component specs)Compressed air: Kaeser compressors and
boosters; air tanks for bufferingThermal: Therminus steam boiler (456
kW)Cooling: Trane chiller Tracer CH535 CGAX/SXAXProcess water: Water
tanks, iron/manganese removalCIP: GEA CIP station for hygienic
cleaningSafety Standards & Compliance CertificationThe line
incorporates standard machine guarding, interlocks, and emergency-stop
systems across key modules. Process-contact parts and piping are
designed for hygienic operation with CIP. Integrated inspection helps
ensure packaging integrity and label compliance for beverage
production.Mechanical and electrical safety guards with emergency
stopsHygienic design with stainless steel process components and
CIPInline quality inspection for consistent compliance