Complete Bottling Line for 187 ml glass Beverage Containers The
complete bottling line for 187 ml plastic beverage containers
represents a cutting-edge solution in the field of automated bottling.
Designed for wine products, it is capable of operating at an
impressive speed of up to 250 bottles per minute. This high production
capacity is made possible by integrating highly specialized machinery
that works in perfect synergy. Each component of the line has been
selected to ensure efficiency, reliability, and superior quality in
the bottling process. While the current configuration is optimized for
wine, the flexibility of the machinery allows for adaptations to other
beverages, always maintaining high operational standards. Emmeti MT665
Empty Bottle Depalletizer Year 2017 The Emmeti MT665 empty bottle
depalletizer, built in 2017, is the initial element of the bottling
line. This machine is designed to handle the flow of empty bottles
with precision and speed. The empty bottle accumulation conveyor
ensures a continuous feed to the system, minimizing downtime. The
single-filer conveyor uniformly orients the bottles toward the
monoblock, ensuring a steady flow. The empty pallet stacker optimizes
storage space, while the system for removing the top plastic film of
the pallet and the device for removing slip-sheets further automate
the process. The standalone control panel with HMI station offers an
intuitive interface to monitor and adjust operations, enhancing
operational efficiency. Nercon Stainless Steel Conveyor The stainless
steel conveyor produced by Nercon plays a crucial role in transferring
empty bottles from the depalletizer to the monoblock system. Made
entirely of stainless steel, the conveyor ensures high hygienic
standards, essential in the food and beverage sector. Its robust
structure guarantees long-lasting durability and resistance to wear.
The modular design of the conveyor allows for easy maintenance and
cleaning, reducing downtime. Additionally, the system is equipped with
sensors and controls to monitor bottle flow, preventing accumulations
or blockages that could compromise the line’s productivity.
Bertolasso 35-72-12 Filling Monoblock The heart of the bottling line
is the Bertolasso filling monoblock, an integrated set of machinery
that performs rinsing, filling, and capping operations. The 35-head
rinser ensures thorough cleaning of the bottles, eliminating any
contaminants and guaranteeing the quality of the final product. The
72-head Ambra filler allows for precise and rapid filling, maintaining
consistency in the volume of each bottle. The Sigma capper model 106
with 12 heads, equipped with Technomax heads and AROL hopper/sorter,
ensures a hermetic and secure closure, preserving the product’s
integrity. The stainless steel control panel offers operators a
user-friendly interface to monitor and adjust operating parameters,
contributing to high standards of quality and productivity. Dosage and
Inspection System To ensure the freshness and optimal preservation of
beverages, the Complete Bottling Line for 187 ml glass Bottles 15000
bph 187 ml is equipped with an S.B.R. nitrogen-CO2 dosing system with
HMI station. This system injects inert gas into the bottles, reducing
oxidation and prolonging the product’s shelf life. The HMI
station allows for precise control of dosing, adapting to the specific
needs of the product. Additionally, the SICK inspection system is
fundamental for quality control. It U6354234 uses advanced sensors to
detect fill level, cap presence, and labels, identifying any
anomalies. This allows for prompt intervention, minimizing waste and
ensuring that only compliant products reach the consumer. Packaging
with Pearson Machinery Packaging is a critical phase that affects the
product’s protection and presentation. The line uses a Pearson
carton erector model CE70, built in 2012, which folds and glues
cartons precisely thanks to the Nordson ProBlue gluing system. The
4.5-meter-long magazine provides substantial operational autonomy,
reducing the frequency of material reloads. The two Pearson tray
formers model BE60, built in 2016, are ideal for creating handy and
attractive packaging for the end consumer. The Pearson multi-packer
model MP-35 optimizes the multiple packaging process, improving
efficiency and reducing operational costs. Labeling and Case Packing
Labeling is managed by the Krones Autocol labeler with 30 stations,
renowned for its precision and reliability. This machine applies
labels with millimeter accuracy, contributing to the product’s
professional image. The standalone stainless steel control panel
allows for easy configuration of labeling parameters. The Hartness
conveyor ensures smooth transport of filled bottles, perfectly
synchronizing the different stages of the process. The Hartness model
835 drop case packer automates the packaging phase, placing bottles
into boxes quickly and safely, minimizing the risk of damage. Case
Sealin
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