DMG MORI DMC 80 FD duoBLOCK Round table milling machines

· General

· Universal milling and turning machining centre with duoBLOCK construction; Control: CELOS with Heidenhain TNC 640
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· Technical Data

· Feed rate longitudinal/transverse/vertical
· 60000/60000/60000 mm/min

· Rapid traverse longitudinal/transverse/vertical
· 60/60/60 m/min

· Working area 1

· Longitudinal
· 800 mm

· Cross
· 1050 mm

· Vertical
· 850 mm

· Tool changer

· Application
· Universal

· Type of magazine
· Wheel

· Tool changer plane
· horizontal

· Type of gripper
· Double gripper

· Number of tools
· 123

· Uni milling head with controlled B axis HSK-A 63
· Universal milling head with controlled B axis HSK-A 63 Continuously positioning universal milling head (B axis) with integrated motor spindle for 5 axes positioning and simultaneous machining

· NC mill-turn table with pallet
· NC mill-turn table with pallet number of T-slots: - 1x cross slot 14 H7 / 0.55 H7 - 12x star slots 14 H11 / 0.55 H11 / 22.5° max. table speed milling operation: 30 rpm turning operation: 800 rpm integrated balancing sensor Pallet changer for 2 pallets

·
· Type of Measuring system Direct measuring system

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· Table surface Ø 800 x 630 mm

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· Centre bore 50 mm

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· Maximum load (table centre) 1400 Kg

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· 4. Axes (swivelling range) 360 x 0,001 degree

· Prod. package 40 bar/23 l/min
· Coolant through spindle centre form AD 80 bar clear-view rotating window Multi-jet unit at universal head, switchable from coolant to air (max. 6 bar / 90 psi) (6 water jets, 4 air jets) pump output: 40 l/min / 10.4 gallon/min at 4 bar / 58 psi 300 l/min

· Chip removal
· 2 worm conveyors in the machine bed convey into a cross conveyor (jointed-band conveyor) with interval control (suitable for long-chipping material). discharge height: 950 mm / 37.4 in

· Integrated motor spindle speedMASTER®
· Drive power (100% DC) 25 kW

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· Drive power (40% DC) 35 kW

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· Torque (100% DC) 86 Nm

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· Torque (40% DC) 130 Nm

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· Speed range - 15000 rpm

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· Spindle taper HSK-A 63

· Taper cleaning brushes
· Taper cleaning unit with rotating brushes for spindle taper HSK

· Stop block + 3-point-support
· Stop block + 3-point-support Design according to DECKEL MAHO Standard

· Tool magazine, wheel, 123 pockets HSK-A 63
· Tool magazine wheel magazine (2 wheels) with 123 tool pockets HSK-A 63

· Operation panel for loading station tool magazine
· Control panel for loading station tool magazine with TFT screen 15” Input on touch screen Windows 10 IoT Enterprise LTSB - 64 bit

· Infrared measuring probe Renishaw HSK-A 63
· Infrared measuring probe Type Renishaw OMP 60 HSK-A 63

· VCS Complete extension package
· VCS Complete extension package for each further machine: software / password (only in conjunction with option measuring probe or existing set of measuring tools)

· Tool measuring in machining area Blum Laser FD
· Tool measuring in machining area Blum Laser DIGILOG Automatic retraction of measuring device in a protective housing, Laser-system for milling tools, 3D touch-probe for turning tools

· 3D quickSET extension package
· 3D quickSET extension package for each further machine: software / password (only together with option measuring probe and existing set of measuring tools)

· ICS 80 bar,frequency controlled
· Internal coolant supply, frequency controlled 10 bar/37l/min - 80 bar/31 l/min - 145 psi/9.7 gpm - 1,160 psi/8.2 gpm through spindle centre (AD) (theoretical pump performance) Stepless pressure programming by NC program

· Sensor package i4.0
· Sensor package i4.0: MPC Machine Protection Control SGS Spindle Growth Sensor ICS flow sensor

· rotoLENS - milling head camera
· rotoLENS - Camera with rotating lens integrated in the milling head Visualization via CELOS and HDMI Digital zoom and recording function

· proTIME
· proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state

· Tool identification (TDS)
· Tool identification (Tool Dialogue System TDS) Type Balluff, data carrier BIS C-122-04/L Reading writing station at the tool magazine Reading/Writing manually, contactless with chip

· Cooling
· Cooling by air blast through spindle centre, selection with M function

· Control cabinet lighting with power outlet
· Control cabinet lighting with power outlet Lighting in the control cabinet with motion sensor power outlet 230V - 10A (Type F - Schuko) Other types of outlet on request Connected before the main switch (for this the customer must provide a loadable neutra

· Interpolation turning
· Interpolation turning Turning-recessing cycle Manufacture of simple sealing surfaces and grooves using Machining Centres. For Siemens control only in horizontal and vertical plane

· ATC (Application Tuning Cycle)
· ATC (Application Tuning Cycle) programmable feed parameter selection for machining task: accuracy/ surface/ speed

· Operation mode 4
· Operation mode 4 "Process monitoring in the production" Manual intervention with open doors of machining area. Release after completed check list

· 1 Additional set of documents in paper form
· 1 additional set of documents: operating and programming instructions in paper form

· Digital Manufacturing Package
· Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b

· Messenger V4
· The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop

· Service Agent
· Service Agent Overview of all maintenance work on the machine

· Special equipment
· - ONLY with TNC640 Gen 3 with function safety! - For Heidenhain control Probe package for ridges and grooves consisting of calibration unit, additional probe with L-probe insert, Control extension and measuring cycles.

· Special equipment
· Oil mist separator