DMG MORI DMC 125 FD duoBLOCK Round table milling machines

· General

· Universal Milling and Turning Machining Centre Taper cleaning for HSK-A 100 Universal milling head with controlled B-axis NC mill-turn table with pallet carrier Rotary pallet changer 2 pallets Ø 1,100 mm / 43.3 in Coolant tank 980 lt / 259 gallon Internal coolant supply 40 bar / 580 psi through spindle centre Chip conveyor rotating clear-view window; Control: CELOS with Siemens 840D sl Operate
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· Working area 1

· Longitudinal
· 1250 mm

· Cross
· 1250 mm

· Vertical
· 1000 mm

· Technical Data

· Feed rate longitudinal/transverse/vertical
· 60000/60000/60000 mm/min

· Rapid traverse longitudinal/transverse/vertical
· 60/60/60 m/min

· Tool changer

· Type of magazine
· Wheel

· Type of gripper
· Double gripper

· Number of tools
· 243

· Integrated motor spindle HSK-A100
· Drive power (100% DC) 32 kW

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· Drive power (40% DC) 44 kW

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· Torque (100% DC) 187 Nm

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· Torque (40% DC) 288 Nm

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· Speed range -12000 rpm

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· Spindle taper HSK-A 100

· NC mill-turn table with pallet
· NC mill-turn table with pallet with 4x alignment slot 22 H7 8 x star slots 22 H11 / 30° max. table speed turning operation: 500 rpm

·
· Type of Measuring system Direct measuring system

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· Table surface Ø 1100 mm

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· Centre bore 50 mm

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· Maximum load (table centre) 2000 Kg

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· 4. Axes (swivelling range) 360 x 0,001 degree

· Cabine
· Full protection cabin

· Taper cleaning brushes
· Taper cleaning unit with rotating brushes for spindle taper HSK

· Stop block + 3-point-support
· Stop block + 3-point-support Design according to DECKEL MAHO Standard

· Clamping hydraulics M/T
· Clamping hydraulics for mill-turn table and setup station for hydraulic clamping devices / chucks incl. pallet preparation basic machine

· Tool magazine, wheel, 243 pockets
· Tool magazine wheel magazine (4 wheels) with 243 tool pockets HSK-A 100

· Operation panel for loading station tool magazine
· Control panel for loading station tool magazine with TFT screen 15” Input on touch screen Windows 10 IoT Enterprise LTSB - 64 bit

· Cooling by air blast
· Cooling by air blast through spindle centre, selection with M function

· Control cabinet lighting with power outlet
· Control cabinet lighting with power outlet Lighting in the control cabinet with motion sensor power outlet 230V - 10A (Type F - Schuko) Other types of outlet on request Connected before the main switch (for this the customer must provide a loadable neutra

· High accuracy measuring probe Renishaw
· High accuracy infrared measuring probe Type Renishaw PP600 optical (OMP 600) HSK-A100 or optionally chosen spindle taper

· Tool measuring in machining area Blum Laser FD
· Tool measuring in machining area Blum Laser DIGILOG Automatic retraction of measuring device in a protective housing, Laser-system for milling tools, 3D touch-probe for turning tools

· Tool breakage control mechanical
· Tool breakage control mechanical version

· 3D quickSET extension package
· 3D quickSET extension package for each further machine: software / password (only together with option measuring probe and existing set of measuring tools)

· Tool identification (TDS)
· Tool identification (Tool Dialogue System TDS) Type Balluff, data carrier BIS C-122-04/L Reading writing station at the tool magazine Reading/Writing manually, contactless with chip

· Sensor package i4.0
· Sensor package i4.0: MPC Machine Protection Control SGS Spindle Growth Sensor ICS flow sensor

· Maintenance Package I4.0
· Maintenance Package I4.0: - measurement of tool pull-in force - autom. lubrication of tool clamp - monitoring of pneumatics

· Rotary Pallet Storage RPS 7
· Rotary pallet storage RPS 7 incl. 6 pallets d 1,100 mm / 43.3 in (7 pallets in total for machine with storage)

· Grinding package
· Grinding package - upgrade motor spindle with accoustic emission sensor - static dressing unit - coolant unit 1,300 l/ 343 gal with centrifuge - machine protection for grinding operations - grinding and dressing cycles

· gearSKIVING
· gearSKIVING Technology cycle for machining of straight or helical internal or external gears with conical shaped skiving tools

· ESR (Extended Stop and Retract)
· ESR (Extended Stop and Retract) ESR allows to react to error situations in a way that is gentle on the workpiece

· Alternating rotation speed
· Alternating rotation speed Process stabilisation to prevent vibrations for turning operations

· Multitool
· Multitool Use of turning tools with more than one blade for turning operations

· Tilted measuring cycle
· Tilted measuring cycles. Measuring cycle package for tilted measuring of components to determine the center of the workpiece and for alignment of the rotation center to the coordinates-origin via a straight line or hole. Only in connection with Siemens.

· Operation mode 4
· Operation mode 4 "Process monitoring in the production" Manual intervention with open doors of machining area. Release after completed check list

· 3D data model
· 3D data model in STEP format for integration in a CAD system by the customer. It is used for machine simulation. (Data basis in component structure)

· Special equipment
· - Feed drives X-/Y-axis with liquid cooling - Recirculating ballscrew spindle Y-/Z-axis with liquid cooling

· Digital Manufacturing Package
· Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b

· Messenger V4
· The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop

· Service Agent
· Service Agent Overview of all maintenance work on the machine

· Special equipment
· Schunk special pallet, 1200 mm diameter