DMG MORI DMC 100 U duoBLOCK Round table milling machines

· General

· Universal machining centre; Control: CELOS with Siemens 840D sl Operate
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· Working area 1

· Longitudinal
· 1000 mm

· Cross
· 1250 mm

· Vertical
· 1000 mm

· Technical Data

· Feed rate longitudinal/transverse/vertical
· 60000/60000/60000 mm/min

· Rapid traverse longitudinal/transverse/vertical
· 60/60/60 m/min

· Chip removal
· Chip removal: 2 worm conveyors in the machine bed convey into a chip conveyor (scraper flight conveyor), with interval control, placed at right angles. discharge height: 950 mm / 37.4 in width: 380 mm / 14.9 in

· NC rotary table with pallet changer
· Type of Measuring system Direct measuring system

·
· Table surface 1000 x 800 mm

·
· Centre bore 50H6 mm

·
· Maximum load (table centre) 2000 Kg

·
· Slot width 18 mm

·
· Number of Slots 7

·
· Distance between T-Slots 100 mm

·
· Rotation speed max.4. Axis 35 rpm

·
· 4. Axes (swivelling range) 360 x 0,001 degree

· Cabine
· Full protection cabin

· Uni. head with controlled B-axis
· Universal milling head with controlled B-axis SK 50 (only with motor spindle SK 50)

· Spindle taper HSK-A 100
· Spindle taper for HSK-A 100 to DIN 69893 (incl. air blast taper cleaning, adaptation working spindle, tool changer and tool magazine)

· Taper cleaning brushes
· Taper cleaning unit with rotating brushes for spindle taper HSK

· Tool magazine, wheel, 123 pockets
· Tool magazine wheel magazine (2 wheels) with 123 tool pockets SK 50 or optionally chosen spindle taper

· Operation panel for loading station tool magazine
· Control panel for loading station tool magazine with TFT screen 15” Input on touch screen Windows 10 IoT Enterprise LTSB - 64 bit

· ICS 80 bar,frequency controlled
· Internal coolant supply, frequency controlled 10 bar/37l/min - 80 bar/31 l/min - 145 psi/9.7 gpm - 1,160 psi/8.2 gpm through spindle centre (AD) (theoretical pump performance) Stepless pressure programming by NC program

· Cooling
· Cooling by air blast through spindle centre, selection with M function

· Infrared measuring probe Renishaw
· Infrared measuring probe Type Renishaw OMP 60 SK 50 or optionally chosen spindle taper

· Tool measuring in machining area Blum Laser
· Tool measuring in machining area Blum Laser DIGILOG Automatic retraction of the measuring unit in a protected housing, Tool length and diameter measurement in horizontal/ vertical position

· Tool breakage control mechanical
· Tool breakage control mechanical version

· 3D quickSET extension package
· 3D quickSET extension package for each further machine: software / password (only together with option measuring probe and existing set of measuring tools)

· Sensor package i4.0
· Sensor package i4.0: MPC Machine Protection Control SGS Spindle Growth Sensor ICS flow sensor

· Maintenance Package I4.0
· Maintenance Package I4.0: - measurement of tool pull-in force - autom. lubrication of tool clamp - monitoring of pneumatics

· rotoLENS - milling head camera
· rotoLENS - Camera with rotating lens integrated in the milling head Visualization via CELOS and HDMI Digital zoom and recording function

· rotoLENS - working envelope camera
· rotoLENS - Camera with rotating lens integrated in the machine roof Visualization via CELOS (delayed) and HDMI (real time) Digital zoom and recording function

· proTIME
· proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state

· Laminated safety glass
· Laminated safety glass for window in right cabin door

· Operation mode 4
· Operation mode 4 "Process monitoring in the production" Manual intervention with open doors of machining area Release after completed check list

· MDynamics package
· Deckel Maho package MDynamics Improved surface quality combined with reduced machining time

· Application Tuning Cycle ATC
· Application Tuning Cycle ATC programmable feed parameter selection for machining task: accuracy/surface/speed

· Interpolation turning
· Interpolation turning Turning-recessing cycle Manufacture of simple sealing surfaces and grooves using Machining Centres. For Siemens control only in horizontal and vertical plane

· IoTconnector
· IoTconnector The IoTconnector allows the use of online services of DMG MORI (e.g. NETservice)

· Machine Data Connector
· Machine Data Connector (MDC) Uniform machine data interface.

· NETservice
· NETservice Qualified support by Internet-based remote diagnostics

· SERVICEcamera
· SERVICEcamera Camera set incl. accessories (Antenna, charger, incl. SD card)

· Messenger V4
· Messenger V4 Clear presentation of the machine live status.

· Service Agent
· Service Agent Overview of all maintenance work on the machine

· Special equipment
· - Feed drives X-axis with liquid cooling - Nut of ball bearing spindle X-/Y-/Z-axis with liquid cooling

· Special equipment
· Additional price power master 16.000 52kW HSK 100