DMG MORI CTX beta 1250 TC Round table milling machines

· General

· - Compound slides with turning/milling spindle as integrated spindle motor, with hydr. locking at turning - Y-axis ± 125 mm - B-axis ±120° with pneumatic locking - Absolute direct gauging system in the X, Y, Z linear axes - Coolant pump 12 bar; 23l/min - Cooling system for spindle motor, turning/milling spindle, B-axis torque motor; Control: CELOS with Siemens 840D sl Operate
·

· Working area

· Swing diameter over guide ways
· 500 mm

· Turning diameter
· 500 mm

· Max. Turning Length
· 1200 mm

· Bar diameter max.
· 65 mm

· Work spindle (left)

· Spindle nose
· Flat flange

· Diametre of spindle nose
· 170h5 mm

· Spindle bore
· 87 mm

· Spindle diametre on front bearing
· 130 mm

· Main drive 1

· Drive power (100% DC)
· 25 kW

· Drive power (40% DC)
· 32 kW

· Speed range
· - 5000 rpm

· Torque (100% DC)
· 280 Nm

· Max. torque (40% DC)
· 360 Nm

· Turning-milling spindle

· Spindle taper
· Capto C6

· Spindle speed
· -12000 rpm

· Drive power (100% DC)
· 19 kW

· Drive power (40% DC)
· 22 kW

· Torque (100% DC)
· 85 Nm

· Torque (40% DC)
· 120 Nm

· locking moment
· 850 Nm

· Floor space/Weight

· Dimensions (L x W x H)
· 5,86 x 2,07 x 2,3 m

· Weight approx.
· 12000 Kg

· Excentric turning and milling operation
· Excentric turning and milling operation (only with Siemens control)

· 5-axis simultaneus machining
· 5-axis simultaneous machining

· Technologie cycle alternating speed
· Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)

· Program state control
· With the program state control of the part state is retained on the control and / or influenced. Particularly suitable for multi-channel machines.

· Tool sort cykle
· Order of the tools in the chain magazine according to the respective call in editing program. Time-optimized sort in chain magazine by using the shuttle instead of the spindle. No relocation of multitools.

· 3D quickSET extension package
· 3D quickSET extension package for each further machine - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5-axis simultaneous machining Only in combination with measuring prob

· OP Workbench
· OP Workbench is a browser-based software tool for the graphically supported, control-neutral design, creation and modification of the NC program by means of multi-touch gestures for single- and dual-channel CNC machine tools. Preconfigured and user-friend

· Chuck rinsing device, mainspindle
· Chuck rinsing device for main spindle, outside

· Chuck rinsing device, subspindle
· Chuck rinsing device for subspindle, outside

· Dynamic two-pressure clamping at the control, MS
· Dynamic two-pressure clamping at the control for the main spindle The clamping pressure can be specified by NC program

· Dyn. two-pressure clamping, motor-adj. valves CS
· Dynamic two-pressure clamping for the counter spindle with motor-adjustable valves The clamping pressure can be specified by the NC program

· Tailstock function for counter spindle
· Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC

· Bar machining package ø 77 mm
· - part catcher with conveyor belt removal to the left for parts up to Ø 75 mm x 200 mm max. component weight 6 kg - hydraulic hollow clamping attachment Pullforce 72 kN at pmax 45 bar inner dia. of draw tube max. 77 mm Tie-rod not accordin

· Counter spindle ISM 76
· Counter spindle as integrated spindle motor ISM 76 synchronous (instead of tailstock) - Drive power 25/32 kW (S1-100%d.c. / S3-40%d.c.) - Torque 280/360 Nm (S1-100%d.c. / S3-40%d.c.) - Speed range 0-5000 rpm - Partial hollow clamping (hydraulic) - D

· Extension of the discharge chute about 300 mm
· Extension of the discharge chute at the chip conveyor about 300 mm

· BFU 8/80 bar, freq. con., 980 l, cooler
· Compact coolant system, consisting of: - coolant tank, 980 litre - 8 bar/80 litre/min   and 80 bar/11 litre/min (theoretical pump performance) with frequency-controlled pumps   programmable via M- and H-functions   coolant supply   turning/milling

· Angled coolant nozzles for turn-milll spindle
· Angled coolant nozzles for the turn-mill spindle for cooling short tools

· Hinged type chip conveyor
· Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min

· Tool admission Capto C6, instead HSK-63A
· Turn/mill spindle and tool magazine with tool reception Capto C6 (Sandvik)

· Chain magazine for 80 tools Capto C6
· Tool magazine, 80-fold chain magazine instead of 24-fold disc magazine, tool reception Capto C6

· Automatic actuation of sliding cover, electrical
· Automatic actuation of sliding cover, electrical. (Remark: option B-L7250, automatic loading hatch is not possible)

· Workpiece touch probe TC62, BLUM
· Workpiece touch probe TC 62, BLUM - Dimensions basic body (excl. stylus length): L= 62 mm (2.4 in), Ø= 40 mm (1.5 in) - Interchangeable in turning/milling spindle - Sending and receiving unit with probe tip - Incl. cycle package Quickstart

· Sensor package Industry 4.0
· Sensor package Industry 4.0 for holistic condition monitoring with visualization in Condition Analyser App and analysis of the machine and the machining processes (Attention: The DMG Mori Condition Analyser App is not part of this option)

· Automation interface Profinet (no Robo2Go)
· Electrical interface Profinet for 6-axes robot Note: Special operating mode 3 / operating mode grinding is not possible in connection with the electrical interface

· Package for tropical climate (ambient temp.50ºC)
· Package for tropical climate for ambient temperature of max. 50ºC, consisting of cooling system for control cabinet (until 50º) and machine

· Window rinsing of the security window
· Window cleaning of the security window of the working area door by compressed air (Remark: The employment of coolant can limited the view on the workpiece at machining)

· 3D data model of working area on CD (Step a.IGES).
· 3D data model of working area of specified machine as data format Step and IGES. Delivery of 3D data model will be by CD.

· Digital Manufacturing Package
· Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b

· Service Agent
· Service Agent Overview of all maintenance work on the machine