DMG MORI CTX beta 1250 TC Round table milling machines

· General

· - Compound slides with turning/milling spindle as integrated spindle motor, with hydr. locking at turning acceptance HSK-63A DIN 69893 - Y-axis ± 125 mm - B-axis ±120° with pneumatic locking - Tools magazin disc with 1x24 positions - Absolute direct gauging system in the X, Y, Z linear axes - Coolant pump 12 bar; 23l/min - Cooling system for spindle motor, turning/milling spindle, B-axis torque motor; Control: CELOS with Siemens 840D sl Operate
·

· Working area

· Swing diameter over guide ways
· 500 mm

· Turning diameter
· 500 mm

· Max. Turning Length
· 1200 mm

· Bar diameter max.
· 65 mm

· Work spindle (left)

· Spindle nose
· Flat flange

· Diametre of spindle nose
· 170h5 mm

· Spindle bore
· 87 mm

· Spindle diametre on front bearing
· 130 mm

· Main drive 1

· Drive power (100% DC)
· 25 kW

· Drive power (40% DC)
· 32 kW

· Speed range
· - 5000 rpm

· Torque (100% DC)
· 280 Nm

· Max. torque (40% DC)
· 360 Nm

· Turning-milling spindle

· Spindle taper
· HSK-A 63 DIN 69893

· Spindle speed
· -12000 rpm

· Drive power (100% DC)
· 19 kW

· Drive power (40% DC)
· 22 kW

· Torque (100% DC)
· 85 Nm

· Torque (40% DC)
· 120 Nm

· locking moment
· 850 Nm

· Floor space/Weight

· Dimensions (L x W x H)
· 5,86 x 2,07 x 2,3 m

· Weight approx.
· 12000 Kg

· Plug-in board with 2x4 free in-/outputs
· Inputs / outputs programmable via M-functions, consisting of: 8 inputs 4 outputs, 2 amperes 4 outputs, potential-free

· Excentric turning and milling operation
· Excentric turning and milling operation (only with Siemens control)

· 5-axis simultaneus machining
· 5-axis simultaneous machining

· Interpolation turning
· Turning-recessing cycle Manufacture of simple sealing Surfaces and grooves using turn/mill centers

· Counter spindle centre
· Complete machining of shaft components without process interruptions on turn/mill centers with counter spindle. Cycle for automatic exchange of a center into the counter spindle and back into the tool magazine. The centre is not included in the delivery

· Technologie cycle alternating speed
· Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)

· Run-time monitor
· Graphic display of the program runtime (main and idle times) of up to 3 channels on the control system

· Y-Axis Parting
· Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and

· cClamp
· Technology cycle for calculating the optimum clamping force with the functions: - Minimum clamping force - determination of the minimum clamping force according to VDI 3106 - Clamping of thin-walled components - determination of the maximum clamp

· 3D quickSET (with toolkit)
· 3D QuickSET for turn-mill machines - Toolkit (consisting of magnetic foot holder with measuring ball and dial gauge) - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5-

· ATC
· Application Tuning Cycle ATC - Demand-oriented adjustment of axis dynamics for machining tasks: accuracy (contour accuracy) / surface (smoothing) / speed (high dynamics) - Beneficial for turning-milling operations (2+1 / 3+2 / 5-axis simultaneous)

· 5X Precision & Dynamics package
· 5X Precision & Dynamics package, consisting of: - 5-axis simultaneous machining - 3D-QuickSET - ATC

· DXF-Reader for Siemens
· DXF-Reader for Siemens direct on the control for the import of DXF-files as contour or position sample. - support of layer and colours - selection of geometry elements

· Hollow clamping attachment, Ø 67 mm
· Hydraulic hollow clamping attachment dia. 67 mm (2.63 inch) Pullforce 58.5 kN (13.151,32 lbf) at pmax 40 bar (580,151 psi)

· Hollow spindle stop dia. 67 mm
· Hollow spindle stop, adjustable, mounted at the rear of the clamping device dia. 67 mm (2.63 inch) (independent to the chuck)

· Chuck rinsing device, mainspindle
· Chuck rinsing device for main spindle, outside

· Chuck rinsing device, subspindle
· Chuck rinsing device for subspindle, outside

· Clamping pressure adjustment, motor-adj. valves MS
· Clamping pressure adjustment with motor-adjustable valves The clamping pressure can be specified by NC program

· Clamping pressure adjustment, motor-adj. valves CS
· Clamping pressure adjustment with motor-adjustable valves The clamping pressure can be specified by NC program

· Coolant/compressed air switchable on spindle(s)
· Cooling lubricant and compressed air switchable on the spindles by M-function Valid for: - Chuck rinsing device outside of the main and counter spindle* - Coolant supply through the main and counter spindle* Note: - *Only valid if the corresponding

· Tailstock function for counter spindle
· Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC

· Counter spindle ISM 52
· Counter spindle as integrated spindle motor ISM 52 (instead of tailstock) - Sync motor - Drive power (100%/40% d.c.) 12.5/14.5 KW (16.76/19.44 hp) - Torque (100%/40% d.c.) 170/200 Nm 125.37/147.5 lb*ft - Speed range 0-6000 rpm - Partial hollow clampin

· Machine preparation for fine metal chips
· Machine and cooling unit preparation for fine metal chips consisting of: - Modified quick suctioning pump on chip conveyor - Presetted movement of band filter - Bigger chip tank (cart) - Removal of plug-type strainer out of chip conveyor (Only in conn

· BFU 8/20 bar, 600 l
· Compact coolant system, consisting of: - coolant tank, 600 litre/158.5 gal - 8 bar/20 litre/min (CTX gamma TC 2nd: 8 bar/80 l/min /116 psi/ 21.1 gal/min) and 20 bar/25 litre/min (theoretical pump performance) (116.psi/5.2 gal/min and 290 psi/6

· Hinged type chip conveyor
· Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min

· Mechanical oil mist extractor 1100m³/h
· Mechanical oil mist extractor, 1100 m³/h (38,830 ft³/h) with dirtiness indicator, class of filtration H13

· Renishaw Powerprobe Reporter App for CELOS
· Renishaw Powerprobe Reporter App Easy monitoring of geometrical tolerances

· Workpiece touch probe RMP40, Renishaw
· Workpiece touch probe RMP40, Renishaw - Interchangeable in turning/milling spindle - Probe reception and tracer point with data transfer between probe and receiver by radio signals - Incl. measuring cycle package Inspection Plus Notes: - Custom meas

· Calibration device RMP40, Renishaw
· Calibration device for the workpiece touch probe RMP40 from Renishaw Scope: magnetic base holder and a polished ground calibration ball (Ø 25 mm), packed in a carrying case Note: Only in connection with workpiece touch probe RMP40

· Chain magazine for 48 tools HSK-A 63
· Tool magazine, 48-fold chain magazine with double gripper with cam drive instead of tool disc magazine, tool reception HSK-63A DIN 69893. only with Siemens control. Surcharge

· Automatic actuation of sliding cover, electrical
· Automatic actuation of sliding cover, electrical. (Remark: option B-L7250, automatic loading hatch is not possible)

· Tool pre-setting probe,make RENISHAW
· Tool pre-setting probe, make Renishaw positioned over the spindle axes, composed by: - Laser measuring device NC4 with measuring and calibration software for measuring in diametre- length and wear of the multi-insert boring and milling tools; - Measuring

· Sensor package Industry 4.0
· Sensor package Industry 4.0 for holistic condition monitoring with visualization in Condition Analyser App and analysis of the machine and the machining processes (Attention: The DMG Mori Condition Analyser App is not part of this option)

· Electrical interface for Robo2Go
· Electrical interface standard Profibus for Robo2Go (Only at Siemens control) Incl. - Additional compressed air supply - Additional Ethernet interface - Power supply of the robot by the machine - User interface integrated into CELOS (with CELOS 3 as

· 3-jaw chuck, BHD 250-66, make SMW
· 3-jaw power clamping chuck with through-hole, type BHD 250/66, make SMW, incl. connecting elements

· Changing device, manual, Ø65 mm
· changing device, manual, Ø65 mm (Ø2.56 in)

· SPANNTOP clamp. head, SK 65 BZI, Ø6-65mm
· SPANNTOP clamping head, type SK65 BZI, Ø6-65 mm (Ø0.24-2.56 in), per dimension

· Collet chuck Axfix Ø 65 mm
· SPANNTOP collet chuck with fixed stop, type Axfix, Ø65 mm (Ø2.56 in), clamping without axial movement, incl. connecting elements

· 3-jaw chuck, BBD 210-66, make SMW
· 3-jaw power clamping chuck with through-hole, type BBD 210/66, make SMW-Autoblok, incl. connecting elements

· proTIME
· proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state

· Window rinsing of the security window
· Window cleaning of the security window of the working area door by compressed air (Remark: The employment of coolant can limited the view on the workpiece at machining)

· PDA MDA Software data block
· Signal provision for production data acquisition. PDA MDA data module software

· Ligh switch cabinet
· Ligh switch cabinet (fluoresent lamp starterless) with integrated socket, 230 V, 2 A load, make Rittal on lott via Transformer chead main switch

· Hydraulic filter with monitoring and prewarning
· Hydraulic filter with monitoring and prewarning consisting of: - DIN filter with bypass - Pressure switch for filter monitoring with prewarning Note: On machines with a milling spindle, both the hydraulic filter for the oil-air lubrication and the f

· Hydraulic oil level and temperature monitoring
· Hydraulic oil level and temperature monitoring - Electrical level monitoring with prewarning - For external evaluation potential-free contacts available

· Machine lighting, switched on and off
· Machine lighting can be switched on and off on the control panel

· Lubricating unit with electric level monitoring
· Lubricating unit with electric level monitoring - The level monitoring monitors the alert level and the minimum level - In addition, each one potential-free contact for external evaluation provided Note: On machines with a milling spindle, both th

· 3D data model of working area on CD (Step a.IGES).
· 3D data model of working area of specified machine as data format Step and IGES. Delivery of 3D data model will be by CD.

· Package for increased ambient temperature
· Package for increased ambient temperature consisting of cooling system for control cabinet (until 40º)

· Digital Manufacturing Package
· Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b

· Service Agent
· Service Agent Overview of all maintenance work on the machine