Comas Cup Cake Linie Cup Cake Plant

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Cup-Cake dosing line suitable for the production of round CUP-CAKES Ø 45 - 90 mm and small cakes (muffins, Magdalenas, Cake-Donuts, Mini-Cake Donuts, cake bars etc.) arranged on trays measuring 400x600 mm, with 6 x 9 wells.
DESCRIPTION OF THE MACHINE:
PART 1
No. 1 conveyor belt with plate chains, which is positioned at the entrance of the dosing line and serves as a buffer for about 4 sheets, with the following characteristics:
● Infinitely variable movement by means of a motor with frequency converter.
● Usable width: 600 mm.
● Length: 1500 mm.
● Mounted on wheels.
PART 2
No. 1 Intermittent chain conveyor with slides, with the following features:
● Adjustable guide walls.
● Drive with a motor with frequency converter.
● Intermittent movement, electromechanically controlled, with programmable conveying step.
● Accelerator at the entrance for automatic insertion of the sheets.
● Length: approx. 5900 mm.
● Usable width: 600 mm.
● Mounted on wheels.
PART 3
No.1 paper cup dispenser, suitable for automatic loading of the baking cups, with the following features:
● Support frame with floor support along the conveyor belt sides, mounted on wheels.
● Interchangeable 9-lane magazine.
● Removal arm.
● Vacuum pump.
PART 4
No. 1 dosing unit model DPC 600, suitable for dosing 1 series of products per cycle, consisting of:
● "C" support frame on wheels, equipped with an electromechanical device for vertical movement of the head. Height adjustment via handwheel.
● Pneumatically operated dosing head with gear motor for volume regulation.
● Three-way valve with single control.
● No. 1 product hopper with a capacity of about 60 liters.
● No. 1 level sensor in the hopper.
● No. 9 dosing cylinder Ø 32 mm, with adjustable dosing range from 8 to 78 cc.
● No. 1 interchangeable plate with 9 centrally positioned dispensing nozzles.
● No. 9 independent dosing control groups, which allow dosing only when baking cups are present on the trays. Presence detection by 9 light barriers that deactivate the respective dosing cylinder if a mold is missing.

● No. 1 water atomization system behind the dosing flask to prevent the crystallization of the sugar contained in the dough. The distributor's water supply is the responsibility of the customer.
● No. 1 9-outlet dispensing plate with non-drip blade closure device.
PART 5
Space provided for the integration of a feeder for granulated products.
PART 6
Electrical system and control cabinet with PLC control. Control cabinet mounted on wheels.
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Additional equipment for the dosing unit for filling the cup cakes:
PART 7
No. 1 conveyor belt with plate chains, which is positioned at the entrance of the injection line and serves as a buffer for approximately 4 plates, with the following features:
● Infinitely variable movement by means of a motor with frequency converter.
● Usable width: 400 mm.
● Length: 2000 mm.
● Mounted on wheels.
PART 8
No. 1 Intermittent chain conveyor with slides, with the following features:
● Adjustable guide walls.
● Drive with a motor with frequency converter.
● Intermittent movement.
● Accelerator at the entrance for automatic insertion of the sheets.
● Length: approx. 5900 mm.
● Usable width: 400 mm.
● Mounted on wheels.
PART 9

No. 1 Removable dispensing nozzle with 9 single injection nozzles.
No. 1 Removable dispensing nozzle with 9 individual dispensing nozzles.
No. 1 Detachable Dispensing Nozzle with 6 Single Dispensing Nozzles
No. 1 Dispensing Unit.

PART 10
Electrical and programmatic adjustments for the integration of the new conveyor.
No. 6 photoelectric sensors for product presence control on the baking trays and for possible deactivation of the cylinders of the existing dosing unit.
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GENERAL TECHNICAL CHARACTERISTICS:
● STAINLESS STEEL FINISH: All parts in contact with the product are made of AISI 304 stainless steel or food-grade materials. The support frame and cladding are made of AISI 304 stainless steel or aluminium. Chains and gears are made of chrome-plated steel. Bearings are made of stainless steel or equipped with sealing caps.
● Electromechanical system components: TELEMECANIQUE.
● Programmable control: SIEMENS.
● Electrical system in accordance with European standards IEC 204 and IEC 204-1 (CENELEC EN 60204 and CENELEC EN 60204-1).
● Pneumatic system components: FESTO.
● Electrical supply: Must be specified.
● Air compressor: Not included.
● Production capacity: about 9,000 pieces per hour (depending on the mold