Bertolaso 30/30/4 New filling monoblock for Pet/Gl

Technical Specifications & Performance Data The Bertolaso 30/30/4 filling monoblock is a 2021 NEW unit engineered for PET and glass bottles in beverage production, combining rinsing, filling, and capping in a compact, hygienic unibloc. Designed for accurate, repeatable performance on flat drinks and juice, it delivers excellent process control for industrial packaging environments. Manufacturer/Model: Bertolaso 30/30/4 Year/Condition: 2021, NEW, zero operating hours Rated speed: up to 6500 bph Monoblock configuration: 30-gripper rinser, 30-valve filler, 4-head capper Container materials: PET and glass Bottle dimensions: diameter 52±2 mm to 100 mm; height 180 to 360 mm Minimum internal neck: 18.5±0.5 mm (16 mm filling valve) Closures supported: aluminum screw caps 28x18, 28x35, 31.5x18; 31.5x24 with pourer; plastic press-on 30x20 Rinser: 30 grippers, single-treatment, 3–6 bar water supply Filler principle: gravity for PET, low-vacuum for glass; AISI 316 contact parts Capper: 4 heads, pick-and-place for plastic press-on caps, quick-release tooling Working direction: left to right, clockwise Working height: 1050 ± 50 mm; conveyor chain 82.5 mm Electrical: 380 V, 50 Hz, 3-phase + N + PE; control 24 V Advanced Automation & Control Systems Engineered with a PLC-based architecture and frequency inverter, the monoblock supports stable operation and precise control across variable speeds. An HMI with multifunction display provides production speed, parameters, diagnostics, and alarm visualization. Electro-pneumatic filler control for consistent phases across speed changes Centralized fill-level adjustment with up to 80 mm range Simultaneous opening/closing of all filling valves for fast CIP and sanitation Electric height adjustment of bowl and turrets Level probe with 4–20 mA output for product feed pump inverter Thermometer on bowl, bottom feed with automatic level control Remote assistance device for support and optimization Production Line Integration Capabilities Built for seamless integration into a used bottling line or new line build, the monoblock interfaces efficiently with upstream depalletizing, rinsing water systems, and downstream labeling, inspection, packing, and palletizing equipment. Adjustable starwheels (Bertolaso patent) and quick-release guides for fast format change Multiple infeed screws and bottle by-pass rails for smooth handling Photocells for infeed/outfeed accumulation logic and automatic speed modulation Cap elevator with large-capacity hopper and horizontal extension to cap distributor CIP predisposition with manifold, spray balls, and self-draining dummy bottles Machine Condition & Maintenance History This unit is NEW with zero working hours and includes safety features and manuals. Stainless steel frames and AISI 304/316 construction simplify sanitation and extend service life. Grouped lubrication points and tool-less change parts support low downtime in industrial packaging environments. Operational Performance & Versatility Optimized for flat beverages such as juice, syrups, and still water, the filler delivers accurate levels in both PET and glass via gravity or low-vacuum modes. Aluminum screw caps and plastic press-on closures are handled by a 4-head capper with dedicated distribution systems. This is a strong option for beverage production teams comparing second hand and new options in the market. Installation Requirements & Site Preparation Power: 380 V, 50 Hz, 3-phase + N + PE; control 24 V Rinse water: 3–6 bar, stable and filtered Compressed air: clean, dry air per OEM specification for electro-pneumatics CIP connection: provisioned manifold and dummy bottles; external CIP unit required Drainage: floor drain near machine for sanitation cycles Layout: allow height for cap elevator (approx. 3500 mm) and 5000 mm horizontal extension Conveyors: 82.5 mm chain height at 1050 ± 50 mm, left-to-right flow Safety Standards & Compliance Certification Safety is engineered into every station with CE-compliant guarding, interlocked doors, and pressure safeguards. Hygiene is supported by polished product-contact surfaces and robust cleaning provisions. Full-height clear safety guards with microswitch interlocks Rinser pressure safety cutoff to prevent operation under insufficient pressure Vacuum pump protection with Pyrex tank and automatic discharge when applicable External valve washing, internal bowl spray-ball circuits, and CIP predisposition Food-grade materials and sanitary design for reliable, clean operation Whether integrating into a used bottling line or expanding capacity, this Bertolaso monoblock provides a modern, flexible platform for PET and glass filling, rinsing, and capping across demanding beverage production settings, from water and juice to broader line configurations that may include labeling and end-of-line automation.