Sterilizer Tetra therm aseptic flex NG - 6.3T UTH with
homogenizerTechnical Specifications & Performance DataThis Flash
Pasteurizer and UHT sterilizer is engineered for high-efficiency
thermal processing across dairy and beverage applications. The
configuration described as 6.3T UHT + HOMO indicates a continuous
aseptic module with integrated homogenizer capability and a maximum
process temperature up to 144°C. Designed around tubular or plate
heat exchangers, it delivers stable performance with precise thermal
control.Process type: Indirect, continuous UHT in aseptic
conditionsHeat exchanger configuration: Tubular or plateCapacity range
(standard fixed modules): 4,000â32,000 L/hTurndown option: up to
1:3 with split heater and F0 control availableMax process temperature:
144°CElectrical power (excluding homogenizer): 23â60
kWUtilities consumption (reference tubular HX with product-to-product
regeneration): Rinse water 1,000â2,000 L/h; Cooling water
0â100 L/h during production and 500 L/h during cooling; Steam 22
kg/h typical (110 kg/h peak during heat-up); Instrument air 50
Nl/minVoltage / Frequency: 400 V / 50 HzModel/Configuration: Tetra
Therm Aseptic Flex, 6.3T UHT + HOMOMaterials: Product piping in
stainless steel AISI 316Approximate layout dimensions (14,000 L/h
reference module): Length 12,350 mm; Width 5,400 mm; Height up to
3,165 mmAdvanced Automation & Control SystemsThe system is fully
automated and structured into defined operating phases for consistent
product quality and simplified operation. It integrates modern PLC
control and operator-friendly HMI to ensure repeatability,
traceability, and safety.Operating phases: Pre-sterilization,
Production, AIC (aseptic intermediate cleaning), CIP
(clean-in-place)PLC: Allen Bradley CompactLogix or Siemens S7HMI: TPOP
operator interfaceElectrical: 400 V, 50 HzAutomation features:
Frame-mounted frequency converters, prewired power and signal
cablingSafety and monitoring options: Conductivity meter for CIP
control, differential pressure gauge, UPS, turbidity meter for phase
fine-tuning, paperless data recorderQuick optimization: Swing-bend
sections for manual thermal-area adjustment; F0 control
optionProduction Line Integration CapabilitiesThis UHT Flash
Pasteurizer integrates seamlessly within industrial packaging and
beverage production plants. It can be paired upstream with deaeration
and mixing and downstream with aseptic holding, sterile tanks, and
filling monoblocks in a used bottling line or second hand processing
setup.Inline/standalone: Operates as a standalone thermal unit or
integrated within a complete beverage production lineUpstream options:
Deaeration module (eco-mode available), product preparation, split
heater for high-viscosity productsDownstream compatibility: Aseptic
tanks, sterile manifolds, aseptic filling machines for PET, Glass, or
carton systemsFormat flexibility: Suited to a wide viscosity range,
including fiber-containing juices with tubular backflush CIPMachine
Condition & Maintenance HistoryThe unit is offered as-is with no
missing parts. The configuration corresponds to a new model
specification with homogenizer capability. Overall presentation
indicates a system suitable for recommissioning and integration into
beverage production or dairy processing lines.Operational Performance
& VersatilityOptimized for a broad product portfolio, the system
maintains product quality through precise thermal profiles and
controlled residence time. Energy-saving features and advanced
cleaning options enhance uptime and reduce operating costs for
industrial packaging and processing operations.Product applications:
Milk, flavored milk, cream, drinking yogurt, buffalo milk, formulated
dairy; fruit juices; soy milk; tea; coffeeSpecial product treatments:
Extra holding tube up to 30 s; product-to-product tubular sections
suitable for fibers; additional heating section for drinking yogurt
with automatic on/off homogenization at 75°CEnergy efficiency
options: Additional regenerative tubes, aseptic hibernation mode,
tubular HX insulationFinal cooling options: Additional tubular section
(to below 30°C) or plate section (to below 10°C)Homogenizer
integration: Aseptic, non-aseptic, swing-bend interchangeable, or
split; optional timing pump with flow control and automatic CIP of the
dampenerInstallation Requirements & Site PreparationPlan the
installation area to accommodate service access and utility routing.
The layout references provided for a 14,000 L/h module can be scaled
to the selected capacity.Space envelope (reference): 12,350 mm (L) x
5,400 mm (W) x up to 3,165 mm (H)Electrical supply: 400 V, 50 Hz, up
to 60 kW (excluding homogenizer)Steam: 7 bar, approx. 22 kg/h typical;
110 kg/h peak during heat-upCooling water: 300 kPa, 20°C;
0â100 L/h during production; 500 L/h during coolingRinse/CIP
water: 300 kPa; 1,000â2,000 L/h during CIP rinseInstrument air:
50 Nl/minSafety Standards & Compliance CertificationThe unit is
designed for hygienic process