Fully automatic inspection machine for prefilled syringes with
water-based, clear solutions, not suitable for protein solutions
Maximum output 12,000 ampoules/hour
For prefilled syringes diam. 6.85-14.45 mm, height incl. flange and
needle guard max. 120 mm, flange diam. max. 24 mm, depending on format
set
Automatic syringe feed from upstream machine via screw conveyor
Syringe turning station for foreign objects and liquid residues in
the needle
Rotary device for foreign object detection
3 CCD cameras for
- Reflective foreign object detection station (foreign objects such as
glass, white spots, etc.)
- Non-reflective foreign object detection (colour dots, colour blocks,
metal chips, etc.)
- Reflective or non-reflective foreign objects and aluminium hydroxide
detection station
1 inspection station for flange damage and missing pistons
1 inspection station for needle caps
1 inspection station for piston defects
1 inspection station for glass cracks and liquid level above the
piston
1 inspection station for glass cracks and liquid level below the
piston
3 reject ejectors:
- Non-compliant foreign syringes
- B6361182 Visually non-compliant syringes
- Non-compliant syringes for leak detection
Outflow of good ampoules via screw conveyor into 1-lane conveyor
belt to downstream machine
PLC Siemens S7-300
HMI Siemens Touch, menu languages English + Chinese
Windows operating system
Drive 220/24V/50Hz
1 format set for prefilled syringes (diam. 10.85 mm)
The machine will be available from the second quarter of 2026 and
can be viewed in production at the operators premises in China near
Hong Kong
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