Used Capsuling Machine GAI 4264D The GAI 4264D is a reliable, second
hand capsuling solution engineered for precise application of capsules
on glass bottles in demanding beverage production environments.
Operating at up to 3000 bottles per hour with 4 dedicated heads, this
model is well suited for wineries, breweries, distilleries, and
diversified industrial packaging lines seeking to enhance presentation
and product security. With format compatibility from 0.06 L miniatures
to standard 0.75 L bottles, it integrates seamlessly into a used
bottling line alongside rinsing, filling, capping, and labeling
equipment. Technical Specifications & Performance Data Optimized for
continuous operation, the GAI 4264D offers stable output and
repeatable capsule placement for premium appearance and brand
consistency. Manufacturer: GAI Model: 4264D Year of manufacture: 1996
Category: Capsuling machine Operational status: In production Nominal
speed: up to 3000 bph (format and product dependent) No. of heads: 4
Bottle formats: 0.06 L, 0.50 L, 0.75 L Container type processed: Glass
bottles Capsule configuration: application options available; details
on supported capsule materials and dimensions on request Rotation
direction / capsule stock: available upon request Changeover: designed
for efficient format change with dedicated parts Dimensions & weight:
technical drawings available on request Utilities: standard industrial
electrical supply; air requirements and consumption data available on
request Advanced Automation & Control Systems This capsuler features
robust GAI control architecture designed for dependable, repeatable
operation on high-mix beverage production lines. The operator
interface offers clear status indication, start/stop and speed
control, and quick access to adjustments for stable capsule
application. Integrated safety interlocks and emergency stops align
with modern industrial packaging standards. Electrical specifications
and potential PLC/HMI retrofit options can be provided to support
integration or upgrades within existing control ecosystems. Production
Line Integration Capabilities The GAI 4264D integrates smoothly with
upstream and downstream modules including depalletizers, rinsers,
fillers, corkers or cappers, wire-hooding units, labelers, inspection
systems, dryers, case packers, and conveyors. It fits naturally in a
used bottling line handling operations such as rinsing, filling,
capping, and labeling. While broader lines may process PET, glass, or
aluminum containers, this unit is configured specifically for glass
bottles. Format change flexibility and consistent bottle handling
enable multi-product campaigns without compromising throughput or
quality. Machine Condition & Maintenance History Currently in
production, this second hand GAI 4264D demonstrates ongoing
operational readiness. Regular use typically implies continuous
preventive maintenance, allowing in-situ testing under power by
arrangement. Service records, wear-part replacements, and available
documentation can be supplied to confirm condition and support
commissioning planning. Operational Performance & Versatility
Engineered for premium presentation, the 4-head configuration ensures
uniform capsule application across small to standard formats. Typical
use cases include wine (still and sparkling), spumante, spirits, beer,
juice, soft drinks, tea, water (still and sparkling), and specialty
liquids such as oil and vinegar. For non-beverage products like
detergents or select dairy applications within industrial packaging,
configuration details and capsule compatibility can be evaluated to
meet process requirements. Installation Requirements & Site
Preparation The machine is intended for installation on a level
industrial floor with adequate access for operation and maintenance.
Infeed/outfeed conveyor interface heights follow common bottling
conventions; exact heights and orientations are available upon
request. A three-phase electrical supply and compressed air (if
required by specific application) are standard for this class of
equipment. Ensure sufficient clearance for changeovers, guard opening
arcs, and routine servicing, as well as appropriate environmental
conditions for hygienic beverage production. Safety Standards &
Compliance Certification Safety features include fixed and interlocked
guards, emergency stop circuitry, and compliant guarding around moving
parts. The sanitary, easily cleanable construction supports hygienic
processing typical of beverage production environments. Compliance
documentation and risk assessments can be provided where available to
align with plant safety protocols and regulatory expectations.
