DMG MORI CTX BETA 450 TC 円卓製ミリング機

· General

· Turning/milling center with turning length 1100 mm - mounting HSK-A 63 DIN 69893 - B-axis ±120 - Y-axis ±100 mm - Absolute, direct path measuring systems in X-, Y- and Z-axis - Hydraulically movable tailstock with foot pedal - Double switch filter - Electric handwheel - DMG MORI IoT connector - Clamping pressure adjustment on the control - 5-axis simultaneous machining; Control: CELOS X with Siemens SINUMERIK ONE
·

· Working area

· Turning diameter
· 500 mm

· Distance between spindles
· 1435 mm

· Max. Turning Length
· 1100 mm

· Main drive 1

· Drive power (100% DC)
· 14 kW

· Drive power (40% DC)
· 17 kW

· Speed range
· - 5000 rpm

· Torque (100% DC)
· 275 Nm

· Max. torque (40% DC)
· 345 Nm

· Turning-milling spindle

· Spindle taper
· HSK-A 63 DIN 69893

· Spindle speed
· -15000 rpm

· Drive power (100% DC)
· 19 kW

· Drive power (40% DC)
· 22,5 kW

· Torque (100% DC)
· 85 Nm

· Torque (40% DC)
· 120 Nm

· Floor space/Weight

· Dimensions (L x W x H)
· 5,77 x 2,33 x 2,51 m

· Weight approx.
· 10000 Kg

· Excentric turning and milling operation
· Excentric turning and milling operation (only with Siemens control)

· Interpolation turning
· Turning-recessing cycle Manufacture of simple sealing Surfaces and grooves using turn/mill centers

· Technologie cycle alternating speed
· Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)

· Polygon Turning
· Polygon Turning for machining of elliptic and polygonal shapes on end faces Note: Only in combination with option B-A0326 Excentric turning and milling operation

· Tool sort cykle
· Order of the tools in the chain magazine according to the respective call in editing program. Time-optimized sort in chain magazine by using the shuttle instead of the spindle. No relocation of multitools.

· Y-Axis Parting
· Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and

· 3D quickSET extension package
· 3D quickSET extension package for each further machine - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5-axis simultaneous machining Only in combination with measuring prob

· FreeTurn
· Technology cycle for easy use of FreeTurn tools from CERATIZIT. It enables the setting of any angle of the available cutting edges and contributes to the simple integration of the tools in the NC program. Pressing or pulling cuts are freely adjustable.

· Multi-thread cycle 2.0
· Multi-thread cycle 2.0 Cycle to create position orientated threads with free contours, pitches and free number of threads, e.g. for big transmission or special threads. Targeted overlapping of threads with cross-holes, e.g. redirection systems with bal

· Measuring Pro
· A package of measuring cycles from Gildemeister Drehmaschinen GmbH for in-process measurement on turning/milling machines with probes from Renishaw or BLUM. The package includes cycles for calibration or for fast and reliable measurement on turning and tu

· DXF-Reader for Siemens
· DXF-Reader for Siemens direct on the control for the import of DXF-files as contour or position sample. - support of layer and colours - selection of geometry elements

· OP Workbench
· OP Workbench is a browser-based software tool for the graphically supported, control-neutral design, creation and modification of the NC program by means of multi-touch gestures for single- and dual-channel CNC machine tools. Preconfigured and user-friend

· 3D Shopfloor Programming
· 3D shopfloor programming is a function to support shop floor oriented programming based on the 3D models (STEP) loaded into the control. The control analyzes the existing component characteristics "features" and fills in all relevant cutting cycles of the

· Chuck rinsing device, mainspindle
· Chuck rinsing device for main spindle, outside

· Chuck rinsing device, subspindle
· Chuck rinsing device for subspindle, outside

· Differential pressure clamping 2.0 for MS
· Differential pressure clamping 2.0 at the control for the main spindle With the differential pressure clamping 2.0 function, significantly smaller clamping forces (theoretically up to 0 kN or up to standstill of the movement of the clamping device) can b

· Differential pressure clamping 2.0 for CS
· Differential pressure clamping 2.0 at the control for the counter spindle With the differential pressure clamping 2.0 function, significantly smaller clamping forces (theoretically up to 0 kN or up to standstill of the movement of the clamping device) ca

· Hollow clamping attachment, Ø 67 mm
· Hydraulic hollow clamping attachment dia. 67 mm (2.63 inch) Pullforce 58.5 kN (13.151,32 lbf) at pmax 40 bar (580,151 psi)

· Tailstock function for counter spindle
· Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC

· Counter spindle ISM 76, A2-8"
· Counter spindle as integrated spindle motor, ISM 76, A2-8" - Drive power 14/17 kW (S1-100%ED / S3-40%ED) - Torque 275/345 Nm (S1-100%ED / S3-40%ED) - Speed range 0-5.000 min-1 - Partial hollow clamping device Ø67 mm (2.6 in) - C-axis and spindle brake (

· BFU 8/80 bar, freq. con., 980 l, cooler
· Compact coolant system, consisting of: - coolant tank, 980 litre - 8 bar/80 litre/min   and 80 bar/11 litre/min (theoretical pump performance) with frequency-controlled pumps   programmable via M- and H-functions   coolant supply   turning/milling

· Angled coolant nozzles for turn-milll spindle
· Angled coolant nozzles for the turn-mill spindle for cooling short tools

· Chip conveyor hinged type, 12 bar
· Chip conveyor with hinged belt incl. coolant device for the automated removal of chips from the working area. Technical data: - Tank volume: 155 l - Pressure: 12 bar - Chip conveying capacity: 150 kg/h - Discharge height: approx. 1,200 mm

· Chain magazine for 80 tools
· Chain magazine 80fold, instead of chain magazine 60fold

· Automatic actuation of sliding cover, electrical
· Automatic actuation of sliding cover, electrical. (Remark: option B-L7250, automatic loading hatch is not possible)

· Tool measuring device LC50-DIGILOG, BLUM
· Tool measuring device, BLUM for fixed and rotating tools in the turning/milling spindle consisting of: - Laser measuring device LC50-DIGILOG for the measuring of rotating tools (drills, milling cutters, reamers etc.), measuring of diameter and length - S

· Workpiece touch probe TC62, BLUM
· Workpiece touch probe TC 62, BLUM - Dimensions basic body (excl. stylus length): L= 62 mm (2.4 in), Ø= 40 mm (1.5 in) - Interchangeable in turning/milling spindle - Sending and receiving unit with probe tip - Incl. cycle package Quickstart

· Sensor package Industry 4.0
· Sensor package Industry 4.0 for holistic condition monitoring with visualization in Condition Analyser App and analysis of the machine and the machining processes (Attention: The DMG Mori Condition Analyser App is not part of this option)

· Electrical interface for Robo2Go
· Electrical interface standard Profibus for Robo2Go (Only at Siemens control) Incl. - Additional compressed air supply - Additional Ethernet interface - Power supply of the robot by the machine - User interface integrated into CELOS (with CELOS 3 as

· 3-jaw chuck, BHD 250-66, make SMW
· 3-jaw power clamping chuck with through-hole, type BHD 250/66, make SMW, incl. connecting elements

· 3-jaw chuck, BBD 210-66, make SMW
· 3-jaw power clamping chuck with through-hole, type BBD 210/66, make SMW-Autoblok, incl. connecting elements

· Package for tropical climate (ambient temp.50ºC)
· Package for tropical climate for ambient temperature of max. 50ºC, consisting of cooling system for control cabinet (until 50º) and machine

· Ligh switch cabinet
· Ligh switch cabinet (fluoresent lamp starterless) with integrated socket, 230 V, 2 A load, make Rittal on lott via Transformer chead main switch