Complete Karl Schnell GmbH & Co. KG, Germany processing line for the
production of processed UHT cheese from natural cheese blocks. The
complete processing line is designed for the continuous and efficient
processing of natural cheese into a processed cheese product suitable
for UHT processing and aseptic filling (ideal for IWS / Triangle and
foil wrapped cheese packaging). The line combines the necessary
processing equipment for cheese preparation, melting and resting to
achieve a consistent final product quality. The line offers a flexible
production capacity and is suitable for industrial-scale production of
processed cheese products. Capacity of end product of the line: 200 -
750 kg/h output. Year of manufacturing of the complete line: 2011.
Project number: AK09-2971. Processing line number: 09-164., The
complete line exist out of the following machines:, A) Processed
Cheese Blending Line, 1. Trolley Elevator, Karl Schnell, type 601, 2.
Ribbon Blender / Mixer, 1.500 ltr, Karl Schnell, type 740, 3. Feeding
bin with double screws, 2.000 ltr, Karl Schnell, type 675, B) UHT
Line, 4. Inline preheating system ± 15 -> 75 / 80 °C, Karl Schnell,
type 261, 5. Storage Tank, 300 liter, ± 75 / 80 °C, Karl Schnell,
type 253, 6. UHT System, 200 – 750 liter per hour, ± 75 / 80 –
142 - ± 75 / 80 °C, Karl Schnell, type 260, 7. Creaming Tank, ± 75
/ 80 °C, Karl Schnell, type 254, C) Controls, 8. Main control panel
for the complete line (Blending and UHT)., Line in details:, 1.
Trolley Elevator / Hebevorrichtung (131), Lifting device for standard
stainless steel mobile trolleys (200 litres) into the Ribbon Blender /
Mixer. Suitable for handling dry ingredients. (Cheese blocks, butter,
powders etc.), Manufacturer: Karl Schnell, Type: 601, Year: 2011,
Serial number: 11902, Speed: 7 meter/min, Lifting height: 2.750 mm,
Lifting power: 2500 N = 250 kg, Power: 400 V – 50 Hz – 2,8 A –
1,1 kW, Weight: ± 400 kg, - 4x 200 liter stawinless steel mobile
trolleys., - Some tools for daily operation., 2. Ribbon Blender /
Mixer, 1.500 liter (140), The blending section is designed for the
homogeneous mixing of processed cheese ingredients. The blenders
ensure thorough and consistent blending of the product, Manufacturer:
Karl Schnell, Type: 740, Year: 2002 but date of delivery: 2011, Serial
number: 13482, Volume for filling: 1.675 liter, Total volume: 2.700
liter, Blending shaft speed: 30 / 60 rpm, Power: 400 V – 50 Hz –
60 A – 28 kW, Weight: ± 2.500 kg, - Mounted on stainless steel
frame with load cells for weight indication., - Double Ribbon Shaft
Blender., - Heavy execution., - CIP cleanable by spray bowls., -
Control panel with recipe control., - Additional water heating unit,
Karl Schnell, type 261., - Stairs / frame to reach the top of the
mixer., 3. Feeding bin with double screws (150), Buffer tank provide
process continuity and control product flow to downstream processing.
Integrated pumps enable reliable product transfer between the buffer
tank and subsequent processing stages., Manufacturer: Karl Schnell,
Type: 675, Year: 2011, Serial number: 14376, Volume for filling: 2.118
liter, Total volume: 2.418 liter, Blending shaft speed: 9,9 rpm,
Outlet height: 425 mm, Power: 400 V – 50 Hz – 40 A – 20 kW,
Weight: ± 2.500 kg, - Mounted on stainless steel frame with load
cells for weight indication., - Double Screws., - 2x Stainless steel
lids., - CIP cleanable by spray bowls., - Product outfeed lobe pump,
Fristam FKL50, serial number FKL 501004942, current speed 95 rpm, max
speed 600 rpm, max pressure 500 PSI, motor 5,5 kW., - CIP pump,
Fristam FPE 3532/175, year 2010, serial number C438540030, 30 m3/h at
3 bar, 2.900 rpm, H 46 m, motor 7,5 kW., 4. Inline preheating system
(400), The inline preheating system is used to continuously heat and
process the cheese mixture from approximately 15 °C to 80 °C.
During this step, the product is thermally treated and homogenized to
achieve the desired structure and consistency. This ensures efficient
processing, uniform product quality, and a stable flow for downstream
operations., Manufacturer: Karl Schnell, Type: 261, Year: 2011, Serial
number: 14377, Capacity: 200 – 1.000 kg/h, Max steam
pressure/temperature: 8 bar, 170 °C, Power: 400 V – 50 Hz – 3,5 A
– 1,6 kW, Weight: ± 800 kg, - Skid mounted., - Inline dynamic
mixer, motor 1,5 kW, 1.450 rpm., - Steam valve, model 3277, pressure
control 0,3 – 1,1 bar with actuating valve and actuating
controller., - Steam injector, diameter of bore 2,0 mm., 5. Storage
Tank (420), The buffer tank is used for temporary storage of processed
cheese at elevated temperature prior to downstream processing or
filling. The product is maintained at approximately 75 / 80 °C to
preserve flowability and ensure hygienic conditions. This supports a
continuous process flow, prevents temperature loss and ensures
consistent product quality during transfer to the next stage.,
Manufacturer: Karl Schnell, Type: 253 (300 ltr Vorratssilo), Year:
2011, Serial number: 14378, Volume ...
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