Technical Specifications & Performance Data The Used Isobaric Filling
Machine Berchi ISOFILL 80 is a high-performance solution for beverage
production, ideal for still and sparkling water in PET containers.
This second hand filling machine offers reliable throughput for
industrial packaging environments while integrating seamlessly into a
used bottling line. Manufacturer / Model: Berchi ISOFILL 80 Year: 2006
Filling principle: Isobaric counter-pressure filling No. of filling
valves: 80 Nominal speed: up to 20,000 bph (dependent on format and
product) Container types: PET Bottle formats handled: 0.06 L, 0.25 L,
0.50 L Products: Water (still and sparkling) Tank testing: Certificate
for tank testing available Safety: Safety features included
Documentation: Manuals available Condition: In storage Advanced
Automation & Control Systems Engineered for stable, repeatable filling
accuracy, the ISOFILL 80 features a Siemens S7-300 PLC for dependable
automation. Operators benefit from clear diagnostics, recipe
management for fast changeovers, and precise synchronization with
upstream rinsing and downstream capping and labeling systems. Control
platform: PLC Siemens S7-300 Automation: Recipe-based adjustments for
speed, fill setpoints, and format parameters Process control: Isobaric
pressure management for carbonated products Safety systems:
Interlocked guarding, emergency stops, and status alarms Connectivity:
Ready for integration with line SCADA/line control (typical digital
I/O and fieldbus options per OEM) Production Line Integration
Capabilities This filling machine integrates efficiently into complete
beverage production lines, pairing with blow molders, rinsers,
cappers, labelers, conveyors, inspectors, and end-of-line packaging.
Change parts and format sets support quick transitions between 0.06 L,
0.25 L, and 0.50 L PET bottles. Compatible equipment: Rinsing,
capping, labeling, inspection, and packing systems Line applications:
Ideal for PET water lines within a used bottling line framework Format
changeover: Recipe-driven with dedicated handling parts Packaging
flow: Suits accumulation tables, conveyors, shrink-wrapping, case
packing, and palletizing Machine Condition & Maintenance History The
unit is currently in storage and offered as a second hand industrial
packaging asset with manuals available. The presence of a tank test
certificate provides added assurance on pressure vessel integrity for
isobaric operation. Visual inspection and mechanical checks are
facilitated by the accessible design and documentation set.
Operational Performance & Versatility Designed for precision isobaric
filling, the ISOFILL 80 delivers consistent fill levels for sparkling
and still water, minimizing product loss and CO2 breakout. While
optimized for PET, integration into lines handling glass or aluminum
packaging can be considered through appropriate upstream/downstream
equipment and handling solutions. The isobaric platform and hygienic
design principles align with broader beverage categories such as
flavored waters and certain carbonated beverages; applicability to
juice, beer, or wine depends on product specifications and required
sanitation regimes. Accuracy: Stable fill performance with
counter-pressure control Product range: Water-focused; broader
beverage production feasibility subject to U6354234 validation
Container flexibility: PET as standard; evaluation needed for other
materials (glass, aluminum) Installation Requirements & Site
Preparation For effective commissioning, prepare a level industrial
floor with adequate footprint for an 80-station isobaric filler and
service clearances for maintenance access. Utilities should meet OEM
specifications to ensure optimal performance and safety. Power:
Industrial electrical supply per manufacturer specification Compressed
air: For actuators and valve operation CO2 supply: For
counter-pressure isobaric filling (sparkling products) Process
connection: Product feed with filtration; CIP return/supply as
applicable Conveying: Infeed/outfeed conveyor alignment with starwheel
handling and guide sets Safety Standards & Compliance Certification
The machine includes integrated safety features such as interlocked
guards and emergency stops to support safe operation. Hygienic
construction and smooth surfaces facilitate cleaning routines and CIP
integration for sanitary beverage production. The available tank
testing certificate supports pressure-system compliance for isobaric
service; overall regulatory conformity should be matched to local
standards during installation. Operator protection: Full guarding with
interlocks and E-stops Hygiene: Cleanable design with CIP
compatibility for product-contact areas Documentation: Manuals and
test certification included to aid qualification
