Quenching of the Batch
The batch is quenched by immersion in a quenching medium (oil).
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Dimensions and Weights
Overall Dimensions (including control system):
- Width: approx. 3400 mm
- Height: approx. 5600 mm
- of which recessed in the pit: 650 mm
- Length: approx. 5500 mm
- Minimum required hall height: 7000 mm
- Working height above floor level: 1200 mm
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Base Grate Dimensions:
- Width: 705 mm
- Height: 50 mm
- Length: 1100 mm
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Usable Batch Space (including base grate):
- Width: 700 mm
- Height: 950 mm
- Length: 1100 mm
- Grate loading height: 900 mm
- Gross batch weight (incl. base grate): 1000 kg
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Oil Bath:
- Oil capacity: approx. 6000 liters
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Weight:
- Empty furnace weight: approx. 15,000 kg
- Operating weight (incl. oil and batch): approx. 23,000 kg
Electrical and Gas Requirements:
- Voltage:
- 400 V, 50 Hz
- 230 V, 50 Hz
- 24 V DC
- Power Consumption:
- Approx. 85 kW
- Pre-pressure (Customer-supplied) for Natural Gas:
- 70-200 mbar
- Consumption per Ignition Burner (Natural Gas):
- Max. 700 l/h
- Connection Specifications for Safety Burners (Flame Curtains and
Ignition Monitoring):
- Natural Gas: 8.0 Nm³/h
- Electric Heating/Cooling: 1000 °C / Heating cartridges / Inconel
radiant tube 601
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Burner and Gas Details:
- Manufacturer:
- [Brand Name]
- Number of Radiant Tubes: 6
- Maximum Heating Power per Tube: 30 kW
- Total Heating Power: 180 kW
- Natural Gas Consumption: Max. 18 m³/h
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Protective or Reactive Gases:
- Pressure Equalization - Pre-chamber Nitrogen:
- Each cycle (4-6 bar storage, customer-supplied): Safety Gas (Purge
Gas) Nitrogen (3 bar, customer-supplied)
- Carbonization Gas (Nitrogen/Methanol):
- Nitrogen (3 bar, customer-supplied): approx. 6 Nm³/h
- Methanol (1.2 bar, customer-supplied): approx. 6 NI/h
- Carbonization Gas (3 bar, customer-supplied): approx. 12 Nm³/h
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