CONTROLS
SIEMENS
FEEDSTOCK
TUBE
external diameter min.: 10
mm
external diameter max.: 90 mm
wall
thickness min.: 0.8 mm
wall thickness max.: 8
mm
length min.: 150 mm
lenght max.: 3000
mm
Integrated Tube Cutting Line – Standard
ConfigurationThe integrated tube cutting line is a fully automated
system for the precise processing of tubes and profiles. It combines
cutting, brushing/deburring, washing, drying, measuring, and stacking
into one continuous process.All workpieces are 100% inspected within
the line for length, inner and outer diameter, and defective parts are
automatically sorted out.System ComponentsBundle loading magazineTube
separation unitSawing unitBrushing and deburring machineWashing
machine with dryerLength measurement controlOuter and inner diameter
inspection (Keyence sensors, measuring mandrels up to 500 mm)Stacking
handling with magnetic gripperSafety devices (protective fence, light
barriers, etc.)The bundle loading magazine is designed for tube
lengths up to 9 m. The system allows for damage-free separation and
positioning of the tubes. After cutting, the tubes are deburred,
cleaned, dried, and automatically stacked for further transport.Main
Technical DataSpecification ValueOverall length approx. 13,000 mmWidth
approx. 3,600 mmHeight approx. 2,350 mmFloor load approx. 1,500
kg/m²Operating temperature 15 °C – 40 °CRelative
humidity max. 90 %Connection RequirementsElectrical:Control system:
Siemens 840 DInstalled power: approx. 125 kWFuse protection: 200
APower supply: 3 × 95 mm² + 1 × 50 mm² PEN (IEC
364-4-41 / VDE 0100 Part 410)Pneumatic:Compressed air: approx. 3.5
m³/min, 6–10 bar (dry and filtered)Water:¾" water
connection for washing machine with dryerFilling volume: 1,400 lTube
Processing ParametersParameter ValueMax. bundle weight 5,000 kgOuter
diameter range 10–90 mmWall thickness 0.8–8 mmTube shape
Round and profile tubesRaw material length 3,000–9,000 mmCut
lengths 150–3,000 mmMaterial Steel, stainless steel, Docol 800
DpAg, 26MnB5, 34MnB5Max. saw blade width 3 mmMeasuring and P51241438
Inspection SystemsLength measurement: Keyence sensor with SPC
evaluationInner/outer diameter inspection: Measuring mandrels with
force detection (1–100 N)Repeatability: ± 0.1 mmData
analysis: PC-based evaluation software including
documentationPerformance DataProcessing speed depends on tube
diameter, length, and materialMax. part weight per cut: 25 kgMachining
accuracy: ± 0.05 mm + saw blade tolerance (max. ± 0.10 mm
total)Max. stacking weight: 45 kgPositioning accuracy for stacking:
0.5 mmCorrosion ProtectionAll machine and safety components are
finished with a high-quality base coat.Machine color: RAL 5010
(Forster Blue)Safety guards: RAL 1003 (Signal Yellow)Special
FeaturesFully automated workflow from bundle loading to sorted
stackingSPC-controlled measurement and documentation
systemCarbide-compatible sawing technologyHigh process reliability
with integrated inspection and monitoring systemsCompact design with
excellent machining precision
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