HS Automation TRS 101 リール

Coil line with 4 tonne coiler incl. coil turner

HS Automation

Conveyor system with 4 tonne decoiler incl. coil turner type MS41OL, year of manufacture 2015

Technical data decoiler:

Max. Coil weight: 4000 kg

Standard strip width: 500 mm

Spreading range: 450 - 550 mm

Outer ring diameter max: 1900 mm

Spreading process Decoiler drive: hydraulic, three-phase motor 400V 50 Hz

Decoiling speed: 30 m/min

Tape loop control: Pull-off via preset pressure or via loop control

Coil stop arms: 6 pieces with quick clamping system

Protective device: andes

Reel structure and function

The reel consists of a solid structure of electro-welded and machined elements. The expanding mandrel can unwind to the left and to the right. Spreading is performed hydraulically via operating elements from the control panel. The reel is equipped with a three-phase motor with which the reel crown can be wound and unwound in set-up mode. In automatic mode, it can be unwound either via the preset pressure or via the continuous winding control.

Control description

The reel is driven by a frequency-controlled three-phase motor. The loop control between the reel and the following machine is controlled contact-free by an ultrasonic sensor. The analogue control ensures smooth, continuous operation of the reel. All system functions can be operated in set-up and automatic mode.

Pneumatic pressure arm

The pressure arm, which presses on the sheet coil with an adjustable force, enables safe, UVV-compliant cutting of the strapping. In addition, the sheet metal can be easily fed into the downstream machine without layers unwinding on their own. The arm is mounted directly on the coiler head.

Hydraulic pressure arm with hydraulic pressure roller drive

The hydraulic pressure arm is equipped with Vulcollan-coated rollers and can be moved horizontally across the entire coil width using a hand crank. The pressure arm, which presses on the sheet metal coil with an adjustable force, enables safe, UVV-compliant cutting of the strapping. In addition, the sheet metal can be easily fed into the downstream machine without layers unwinding on their own. The arm is mounted directly on the decoiler head. Thick strip materials can be easily fed into the leveller with the help of the pressure roller drive.

Integration with our existing HS leveller (optional: also available for sale)

Straightener description:

The straightener is frequency-controlled and infinitely variable. The loop control between the leveller and the roller feed is controlled contact-free by an ultrasonic sensor. The analogue control ensures smooth, continuous operation of the straightener. All system functions can be operated in set-up and automatic mode. The control of the HS leveller is integrated into the overall control of the system.

4 tonne coil turning lifting device with reel trolley

Turning and lifting force: 4000 kg

Travelling distance: 1700 mm

Lifting stroke: 500-540 mm

Design and function:

The coil turner is made of solid electro-welded and machined steel plates.

manufactured. After welding, the entire machine body was stress annealed to avoid distortion. Coils can be removed from the pallet. The suspension of the turning device is realised with generously dimensioned ball bearings, exactly in the centre of gravity of the turning device. The mechanical load is therefore very low. Thanks to the use of non-return valves and the hydraulic circuit specially designed for the turning device, it is possible to stop the coil in any position from 0-90°. For the placement of several narrow coils, the movable staking bars can be inserted depending on the number of coils. If the coil turner is integrated into a complete system, coils with different outer diameters can be adapted to the coiler mandrel height using the coil lifting device

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