Used Doypack Filling Line kg/h Filling Line Technical Configuration
The used Doypack filling line, rated at 600 kg/h, comprises a series
of 2015 machines that offer precision, hygiene, and reliability in
filling flexible pouches. The process begins with product preparation
and feeding, ensuring uniform consistency and stability before
filling. Next, a FL Tecnics machine, model FL 2.2, handles pouch
feeding, weight filling, sealing, and packaging. Specifically, a VARPE
control system measures the weight of the product in each pouch with
high precision, minimizing variations and waste. Simultaneously,
another VARPE unit performs an X-ray inspection, which detects any
contaminants or structural issues. Consequently, this adds a crucial
level of safety and quality control. Meanwhile, a spiral airflow
pasteurizer manufactured by SARP performs the pasteurization phase.
Unlike other systems, this design treats the product uniformly,
preserving its organoleptic characteristics. Finally, a cartoner
completes the packaging process, efficiently organizing and preparing
the filled pouches for shipping. Taken together, these components
comprise the 600 kg/h Doypack/Tetra Pak filling line used to ensure a
safe, uniform, and high-performance packaging process. Production
Performance and Operating Conditions The 600 kg/h Doypack/Tetra Pak
filling line used processes up to 600 kilograms of product per hour.
Thanks to its design, it maintains consistent dosing and minimizes
downtime. Its weight-based filling system ensures precise volumes in
each pouch, thus reducing overfilling and meeting production
specifications. Notably, the line has only been in operation for
approximately 1,000 hours, during which it has produced approximately
5 million pouches. Therefore, the system remains in near-new
condition. Therefore, plants can count on long-term reliability with
minimal wear. In terms of maintenance, this translates into reduced
operating costs and longer uptime. Versatility in Product Types and
Formats The Doypack/Tetra Pak filling line used operates with pouch
sizes from 90 grams to 150 grams, using weight-based precision
filling. Thanks to this, operators can process a wide range of
products, including infant formula, ready-to-drink beverages, dairy
products, sauces, and creams. More importantly, technicians can easily
adjust dosing parameters to accommodate varying product viscosities or
packaging standards. As a result, this system offers high flexibility
to companies operating multiple product lines. Furthermore,
weight-based filling improves yield accuracy, helping manufacturers
meet labeling and legal compliance requirements. Operational Safety
and Technical Documentation Each machine on the Doypack/Tetra Pak
filling line includes integrated safety devices U6354234 compliant
with European standards. These include mechanical guards, interlocks,
and alarms that proactively protect personnel. Furthermore, intuitive
safety interfaces reduce training time and improve operational safety.
The line includes technical manuals and comprehensive documentation.
This allows technicians to manage installation, configuration, and
routine maintenance without the need for external support. This
autonomy ultimately translates into faster startup and improved
operational control. Technical Conclusion The used Doypack/Tetra Pak
filling line offers a robust and efficient solution for companies
requiring precision in packaging pouched products. Whether dairy
products, baby food, or functional beverages, the system ensures
consistency and safety thanks to weight-based dosing, pasteurization,
X-ray inspection, and integrated cartoning. In short, its minimal use,
excellent maintenance conditions, and comprehensive documentation make
it a strategic acquisition. Overall, the 600 kg/h Doypack/Tetra Pak
filling line used combines high productivity and flexibility,
positioning itself as a valuable asset for production lines that focus
on performance and quality assurance.
