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Round table milling machines DMG MORI CTX beta 800 TC

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DMG MORI Used Machines GmbH
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Ms Kerstin Bauer
Lausitzer Straße 7
82538 Geretsried
Germany

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item-No.: 160736201 Quantity: 1 Date: 24.04.2024
Location: Land-de Germany
Price:
Manufacturer: DMG MORI
Model: CTX beta 800 TC
Type of machine: Round table milling machines
Description: Round table milling machines DMG MORI CTX beta 800 TC


General
- Compound slides with turning/milling spindle as integrated spindle motor, with hydr. locking at turning acceptance HSK-63A DIN 69893 - Y-axis ± 100 mm - B-axis ±110° with pneumatic locking - Tools magazin disc with 1x24 positions - Absolute direct gauging system in the X, Y, Z linear axes - Coolant pump 5 bar; 20l/min - Cooling system for spindle motor, turning/milling spindle, B-axis torque motor - USB interface, Ethernet interface; Control: CELOS with Siemens 840D sl Operate
Working area
Swing diameter over guide ways 500 mm
Turning diameter 500 mm
Max. Turning Length 750 mm
Bar diameter max. 65 mm
Work spindle (left)
Spindle nose Flat flange
Diametre of spindle nose 170h5 mm
Spindle bore 87 mm
Spindle diametre on front bearing 130 mm
Main drive 1
Drive power (100% DC) 25 kW
Drive power (40% DC) 32 kW
Speed range - 5000 rpm
Torque (100% DC) 280 Nm
Max. torque (40% DC) 360 Nm
C-Axis Speed -5000 rpm
Torque of C-Axis (holding torque) 280 Nm
Turning-milling spindle
Spindle taper HSK-63A DIN 69893
Spindle speed -20000 rpm
Drive power (100% DC) 19 kW
Drive power (40% DC) 22,5 kW
Torque (100% DC) 85 Nm
Torque (40% DC) 120 Nm
locking moment 1000 Nm
Floor space/Weight
Weight approx. 10000 Kg
Dimensions (L x W x H) 4,96 x 2,26x 2,9 m


Excentric turning and milling operation Excentric turning and milling operation (only with Siemens control)
crownHobbing crownHobbing Technology cycle with dialog-guided programming for the production of hirth gearing by the method of impact tooth milling. This option contains the technology cycle with the corresponding input mask.
5-axis simultaneus machining 5-axis simultaneous machining
Interpolation turning Turning-recessing cycle Manufacture of simple sealing Surfaces and grooves using turn/mill centers
Counter spindle centre Complete machining of shaft components without process interruptions on turn/mill centers with counter spindle. Cycle for automatic exchange of a center into the counter spindle and back into the tool magazine. The centre is not included in the delivery
Technologie cycle alternating speed Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)
Polygon Turning Polygon Turning for machining of elliptic and polygonal shapes on end faces Note: Only in combination with option B-A0326 Excentric turning and milling operation
Program state control With the program state control of the part state is retained on the control and / or influenced. Particularly suitable for multi-channel machines.
Tool sort cykle Order of the tools in the chain magazine according to the respective call in editing program. Time-optimized sort in chain magazine by using the shuttle instead of the spindle. No relocation of multitools.
gearSKIVING 2.0 Technology cycle for machining of straight, helical or convex (convex only for external gears) internal or external gears with conical shaped skiving tools up to module 4 (CTX TC / TC 4A) module 2 (CTV DF)
Broaching Technology cycle with dialog-guided programming for the production of any keyways according to DIN6885 or driving grooves according to DIN138 with standard tools. This option contains the technology cycle with the corresponding input mask.
Y-Axis Parting Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and
3D quickSET (with toolkit) 3D QuickSET for turn-mill machines - Toolkit (consisting of magnetic foot holder with measuring ball and dial gauge) - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5-
ATC Application Tuning Cycle ATC - Demand-oriented adjustment of axis dynamics for machining tasks: accuracy (contour accuracy) / surface (smoothing) / speed (high dynamics) - Beneficial for turning-milling operations (2+1 / 3+2 / 5-axis simultaneous)
Reduced price, ATC Reduced price, selection of ATC and 5-axis simultaneous machining
autoCHUCK Technology cycle for automatic determination and setting of the drive parameters of the main and counter spindle for optimization of the control and positioning behavior in dependency on component and chuck weight, The drive parameters can be set in the
FreeTurn Technology cycle for easy use of FreeTurn tools from CERATIZIT. It enables the setting of any angle of the available cutting edges and contributes to the simple integration of the tools in the NC program. Pressing or pulling cuts are freely adjustable.
Gear Broaching Technology cycle for pushing internal and external gear teeth on components with single-tooth or multi-tooth shaping tools. The workpiece, the tool and the process parameters can be specified via an operating mask by the user. Important settings of
Multi-thread cycle 2.0 Multi-thread cycle 2.0 Cycle to create position orientated threads with free contours, pitches and free number of threads, e.g. for big transmission or special threads. Targeted overlapping of threads with cross-holes, e.g. redirection systems with ball
safeRETREAT Technology cycle for safe decoupling of tool and component in the event of an emergency stop actuation triggered by the user. Once purchased, the option is exercised in the purchased cycles gearSKIVING 2.0, Multithreading 2.0, crownHOBBING and gearHoning
gearHONING The technology cycle for finishing gears by the honing process. The aim is to improve the surface and form quality (concentricity, flank, profile) after gearSKIVING.
gearSHAPING Technology cycle to produce internal and external spur gears via gear shaping. Gear modules between 0.3 – 1.5 can be manufactured as standard with an overall quality of 8 according to DIN 3961. Depending on the material-tool pairing, the required gear
Chuck rinsing device, mainspindle Chuck rinsing device for main spindle, outside
Chuck rinsing device, subspindle Chuck rinsing device for subspindle, outside
Dyn. two-pressure clamping, motor-adj. valves CS Dynamic two-pressure clamping for the counter spindle with motor-adjustable valves The clamping pressure can be specified by the NC program
Hollow clamping attachment, Ø 67 mm Hydraulic hollow clamping attachment dia. 67 mm (2.63 inch) Pullforce 58.5 kN (13.151,32 lbf) at pmax 40 bar (580,151 psi)
Turn./mill. spindle, 20.000 rpm Turning-/milling spindle with increased spindle speed, instead of standard - Max. spindle speed 20.000 rpm - Power 19/22.5 kW (25.5/30.2 hp) (S1-100%d.c. / S3-40%d.c.-2min) - Torque 85/120 Nm (64.2/88.5 lbxft) D4452871 (S1-100%d.c. / S3-40%d.c.-2min)
BFU 8/80 bar, freq. con., 980 l, cooler Compact coolant system, consisting of: - coolant tank, 980 litre - 8 bar/80 litre/min   and 80 bar/11 litre/min (theoretical pump performance) with frequency-controlled pumps   programmable via M- and H-functions   coolant supply   turning/milling
Hinged type chip conveyor Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min
Counter spindle ISM 52 Counter spindle as integrated spindle motor ISM 52 (instead of tailstock) - Sync motor - Drive power (100%/40% d.c.) 12.5/14.5 KW (16.76/19.44 hp) - Torque (100%/40% d.c.) 170/200 Nm 125.37/147.5 lbft - Speed range 0-6000 rpm - Partial hollow clampin
Tailstock function for counter spindle Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC
proTIME proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state
Electrical interface for Robo2Go Electrical interface standard Profibus for Robo2Go (Only at Siemens control) Incl. - Additional compressed air supply - Additional Ethernet interface - Power supply of the robot by the machine - User interface integrated into CELOS (with CELOS 3 as
Sensor package Industry 4.0 Sensor package Industry 4.0 for holistic condition monitoring with visualization in Condition Analyser App and analysis of the machine and the machining processes (Attention: The DMG Mori Condition Analyser App is not part of this option)
Tool pre-setting probe,make RENISHAW Tool pre-setting probe, make Renishaw positioned over the spindle axes, composed by: - Laser measuring device NC4 with measuring and calibration software for measuring in diametre- length and wear of the multi-insert boring and milling tools; - Measuring
Automatic actuation of sliding cover, electrical Automatic actuation of sliding cover, electrical. (Remark: option B-L7250, automatic loading hatch is not possible)
Chain magazine for 80 tools Capto C6 Tool magazine, 80-fold chain magazine instead of 24-fold disc magazine, tool reception Capto C6
Calibration device RMP40, Renishaw Calibration device for the workpiece touch probe RMP40 from Renishaw Scope: magnetic base holder and a polished ground calibration ball (Ø 25 mm), packed in a carrying case Note: Only in connection with workpiece touch probe RMP40
Workpiece touch probe RMP40, Renishaw Workpiece touch probe RMP40, Renishaw - Interchangeable in turning/milling spindle - Probe reception and tracer point with data transfer between probe and receiver by radio signals - Incl. measuring cycle package Inspection Plus Notes: - Custom meas
Renishaw Powerprobe Reporter App for CELOS Renishaw Powerprobe Reporter App Easy monitoring of geometrical tolerances
Window rinsing of the security window Window cleaning of the security window of the working area door by compressed air (Remark: The employment of coolant can limited the view on the workpiece at machining)
Digital Manufacturing Package Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b
Messenger V4 The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop
Service Agent Service Agent Overview of all maintenance work on the machine

seller offer No. resale 071591
Seller-item-No.: 071591
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